Corporate Standard TL 226
Ausgabe 2018-04 Klass.-Nr.: 50241
Schlagwörter: Lacquer, varnishing, interior decoration, tampon printing, cubic print process, silkscreen, hot
stamping, IMD coating, IML coating, PVD lacquered, metal lacquered, glass lacquered Lackierungen auf Werkstoffen der Fahrzeug-Innenausstattung
Coatings on Materials of vehicle interior
Requirements
(Translated Version)
Previous editions
TL 226: 1981-02, 1986-12, 1995-01, 1995-10, 1998-11, 2003-11, 2006-04, 2013-08, 2016-10 Changes
The following changes have been made to the TL 226:2016-10::
–Section 3.1 "Basic requirements" some information specified in table 1
–Section 3.4 "Painting process": processing guidelines specified in detail
–Section 3.6 "Lacquer systems": Requirements for optics in table 2 revised
–Section 3.7 "Finished part properties": Some requirements in table 3 adjusted
–Section 4.2 "Abrasion behaviour": Notes on the visual evaluation of painted surfaces and image
3 for reference evaluation on a lacquered sample plate added
–Section 4.4 "cross section" added
–Section 5 "Minimum requirements for supplier series monitoring": Serial monitoring tests adjusted in table 5
–Further editorial changes
1Scope
This TL applies to lacquered, Tampon printed, Screen printed, heat-seal embossed, IMD (In-mold Decoration)-coated, IML (in-mold-labeling)-coated, laminated in cubic-print Coated metallic and non-metallic materials, which are Vehicle interior.
Norm vor Anwendung auf Aktualität prüfen.
Seite 1 von 13
Die elektronisch erzeugte Norm ist authentisch und gilt ohne Unterschrift.
Fachverantwortung Normung
GQL-P/3 Kenny Strehlow Tel.: +49 5361 9-76941
GQL-P/3 Eckart Herrmann Tel.: +49 5361 9-42116 K-ILI/5 Ute Hager-Süß K-ILI
GQL-P Denis Eschwey Tel.: +49 5361 9-49035 Uwe Wiesner
Alle Rechte vorbehalten. Weitergabe oder Vervielfältigung ohne vorherige Zustimmung einer Normenabteilung des Volkswagen Konzerns nicht gestattet.
© Volkswagen Aktiengesellschaft VWNORM-2016-12
Seite 2
TL 226: 2018-04
2 2.1 Designation Plastic coating
Examples of drawing entries:
2k-decorative paint According to TL 226, S (30 ± 5) µm Or
O r Or
2k-decorative haptic paint According to TL 226, S (35 ± 5) µm
Effect paint According to TL 226, s total construction (65 ± 10) µm Layer structure: 1. Primer (15 ± 3) µm
2.Base coat(35 ± 4) µm
3.Clear coat (15 ± 3) µm
Effect paint using an IMD-method according to TL 226, S (15 ± 5) µm
With s = dry layer thickness, k = components
2.2 Metal Coating
Example of drawing entry:
Powder topcoat According to TL 226, layer structure according to TL 256
3Requirements
If the following requirements for certain components or parts of parts are to be limited or not applied, this must be coordinated with the responsible departments and indicated in the drawing accordingly..
3.1Basic requirements
Approval of first delivery and change according to VW01155.
Emission behaviour according to VW 50180.
Avoidance of hazardous substance according to VW91101.
Flammability according to TL 1010
New products must be used for the base material.
The properties of the finished part and the required technological characteristic data must not be impaired by the paintwork.
For all parts to be ship, the information given in table 1 shall be provided by the supplier..
贵州民族大学教务
管理系统Seite 3
TL 226: 2018-04 Table 1-Supplier information
General Supplier
Contact person, tel./e-mail Part number
Part designation
Blankl
(Also be specified for IMD/IML components)Plastic parts Manufacturer, location
Basic material (plastic type, manufacturer, manufacturer name)
Number of cavities in the tool, surface of the cavity (degree of polish, grain etc.)
Mass temperature
Tool temperature
for development parts:
Stand Blank (spray date, optimizations made)
Painting Painting operation and plant (type, design, air conditioning), location Paint Date
Coating structure
(Paint system, paint manufacturer, layer thicknesses)
Hue/Color Indicator
Pretreatment
(Cleaning: e.g. ionized air; Activation: e.g flame treatment)
Photo with arrangement of the parts in the frame
for development parts:
Stand painting process (optimizations made)
Mixing ratios of the components
Process Management
(Continuous/discontinuous; Curing: UV/thermal)
IMD, IML IMD/IML Component manufacturing plant, location
(For IML components: manufacturing plant and place of preform) Date of manufacture
Layer structure of the IMD-/IML coating
(foil manufacturer, carrier film, coating thickness, paint system) Color / Styling / color code
Curing: UV/Thermal
3.2Appearance and tactile properties
Parts must have a uniform appearance on the entire surface and conform to the drawing requirements, as well as the release pattern for color, gloss, and haptics..
殳
Pores, cracks, painters, dust inclusions, spots of incidence, blowholes, bubbles, flow lines and other defects which impair the prescribed appearance are not permissible.
Documentation regarding color and gloss is carried out in the first sample test report according to VW 50190.
Seite 4
TL 226: 2018-04
3.3Open-air weathering
Open-air weathering according to VW 50185. Complaints from this test procedure oblige the supplier to discontinue the complaints and to improve the surface..
3.4Painting Process
The coating process must be coordinated between the paint shop, the paint manufacturer and the injection molder. The system supplier confirms this in the initial sample test report, i.e. it bears the responsibility to fill the aforementioned requirements.
Responsibility is divided as followings:
–The paint manufacturer informs about the fulfilment of TL requirements, provides its processing guidelines and gives application technical support.
–The paint shop furnishes informs about the underground (plastic type and trade name), earliest checks the requirements (also for pre-production parts), confirms compliance with the processing guidelines (e.g. drying time, temperature, humidity) of the Manufacturer and calls for application technical assistance.
–The injection molder keeps the processing guidelines from the raw material. The substrate/blank must be able to paint in a process-safe. No damage to the raw material may be caused by the injection molding process, so that the varnishing ability is not adversely affected.
3.5Conditioning
All samples delivered for inspection must be preconditioned by the supplier as follows:
马氟炉
7 days at room temperature with a narrow air temperature range (18 °c to 28 °c) or 48 h at 60 °c. After every environmental/ heat aging process listed in Table 3, No. 4.1, 4.2, 5.1, 5.2, 5.3, 5.4. The parts must be conditioned 1 h at 18 °C to 28 °C. The visual evaluation, as well as the tests as per table 3, 2 and table 3, 3 are then performed..
For those aging processes carried out in climatic chambers and heat chambers, the component being tested must be positioned in as-installed position, to the extent possible.
3.6Paint systems
See Table 2.
Seite 5
TL 226: 2018-04 Table 2 – Paint systems
Paint systems
Requirements for
Appearance Symbols Tactile
properties
Acoustics Dry layer Thickness
S in µm
2K-decorative paint
According to the article or data of the digital record according to the
VW 50190 (Color, Gloss)Laser
marking,
tampon
printing, hot
stamping
(must be recorded
in the drawings
senp
Note)
According to
release/Drawin
g entry
[haptics:
Subjective
requirement of
softness (tactile
sensation)]
According to
release/Drawin
g entry
(acoustics:
improvement
regarding
squeaking,
squeak and
other noises
compared to
the unpainted
component)
According to
release/Drawing entry
(for multi-layer
construction, the total
and single-layer
thicknesses must be
specified on the
drawing)
2K-decorative soft-touch
paint
2K-soft touch paint
Effect paint (e.g.
metallics, Black High
Gloss)
Effect paint using IMD
method, IML method,,
cubic Print method
PVD coated
NOTE: For matte painting systems, scar-resistant systems must always be used.
3.7Fished-part properties
See Table 3.
Table 3 –Fished-part properties
Nr.Property Requirement
1 Appearance and tactile properties in the delivery state Parts must be on the entire surface of a
lwip
Have a uniform appearance and correspond to the网络数字
电视直播 drawing requirements as well as the release pattern
for haptics, gloss and color.
Pores, cracks, lacquered runners and other
defects which impair the prescribed appearance
are not permissible.
Documentation regarding colour and gloss is in the
first sample test report according to VW 50190.
2 Adhesion
2.1Cross-cut test
as per DIN EN ISO 2409
with subsequent, sudden tear-off the adhesive
tape (Tape: Tesa 4657 a))
Cross-cut test characteristic value ≤ 1
豫公网安备41160202000603
站长QQ:729038198
关于我们
投诉建议