■Prototype 样件
□Prelaunch 试生产
□Production 生产
Date (Original)：报告日期2011/11/16
Supplier / Plant：供应商名称
Supplier Code 供应商编号
AQL 合格质量
水平
0.25 Freq.
频率
01
化学成分： Chemical composition C: 4.1Si: 1.76
Mn: 0.5P<0.07S<0.03
材质证明滴定分析仪Material certification;Titration tester
100%每批
Each lot 标识原材料与证明文件；滴定分析
Raw Material Identification and material certificate;Lab evaluation
拒收
Reject material
02
外观，无油 无绣Appearance, No oil 目测
Visual inspection 100%
每批Each lot 质保书
Quality report 拒收
Reject material 03
化学成分
Chemical composition
材质证明，滴定分析仪Material certification,Titration tester
100%
每批Each lot 质保书
Quality report
拒收
Reject material 04
适用的原材料: 砂，陶土粉，煤粉，树脂等
Raw material: sand, powdered argil, powdered coal, resin etc.标识
Identification tags 每批Each lot
标识原材料与证明文件Raw Material Identification and material certificate；通知部门主管 Report to Section Chief
卡尺
01
模具各部尺寸
符合图纸
卡尺Caliper 每批Each lot 自检
通知部门主管
Report to Section Chief 5
制造砂型
Sand mold making
专用紧实器，刀具Special tool
01
外观无破损，落砂No breakage or drop
目测
Visual inspection
自检
变电工程Self-inspection
返工或报废
Rework or reject
6
检验
Inspection 没有None
01
外观
Appearance 目测
Visual inspection 作业指导书
Process instrucation 返工或报废
Rework or reject 7
将生铁和废钢移到炉前Move pig iron and scrapped steel to furnace
翻斗叉车Front end loader 01
适用的原材
Proper raw material
标识, 材质证明书Identification and material certification
标识原材料
Raw material identification
通知部门主管
Report to Section Chief
8
配料
Make up material
磅秤天平
Platform scales
01
工艺规程
Process instruction 材质标准
Material specificaiton 自检
Self-inspection 调整
Adjustment
01
1500℃ ~ 1520℃ (2732℉~ 2768℉)测温仪
Temperature tester 自检专检
Self-inspection and special inspection 调整
乐府古题Adjustment
02
材质标准手册Material manual 浇注试块送光谱室Send test block to lab 自检专检
Self-inspection
通知现场工程师
Notify engineer on line
11
光谱分析
Chemical analyze
光谱仪
Spectrometer
01
化学成分:
Chemical composition:C:3.2 ~ 3.5,Si;1.8 ~ 2.1,Mn:0.7 ~ 0.9P:≤0.12S:≤0.15
光谱室评估Lab evaluation 根据检验标准要求检验Inspect castings per inspection requirements
通知主管工程师Notify engineer
铁水温度:1500℃~ 1520℃ (2732℉~2768℉)
Temperature of molten iron: 1500℃~1520℃ (2732℉~2768℉)浇注温度:≥1350℃ (2462℉)Pouring temperature:≥1350℃(2462℉)
13
冷却Cooling
没有None
01
冷却时间至少4小时
Cooling time is not less than 4hours
计时器Timer 操作手册
Manipulation manual 报废及隔离
Reject and isolate
14
震动脱壳
Shaking casting out 震动脱壳机
Shaking machine
01
无裂痕，伤痕
No crack and scar on castings
目测
Visual inspection 根据检验标准要求检验Inspect castings per inspection requirements 报废及隔离
Reject and isolate
砂轮切割机
Sand grinding cutter 01
浇口余量<3mm，切忌割伤
Pouring gate allowance<3mm 目测
Visual inspection 自检
Self-inspection
返工或报废
Rework or reject
砂带机
Sand belt machine
02
浇口<0.5mm
Sprue & Riser < 0.5mm 目测
Visual inspection 自检
Self-inspection 返工或报废
Rework or reject
16
检验
Inspection
01
铸件缺陷(砂孔，气孔)Raw casting defects 目视并作初检记录Visual inspection and make primary inspection record
专检
Special inspection 返工或报废
Rework or reject
17
抛丸
Shot blasting
抛丸机
Blasting machine
01
表面粗糙度一致，抛丸时间Identical surface roughness Timer setting = 16 minutes
目测
Visual inspection
自检
Self-inspection 返工Rework
18
精整Finishing
手提式砂轮机portable grinder
01
铸件表面光洁度交通流模型
Raw casting surface roughness 目测
Visual inspection 样品
Customer sample 报废及隔离
Reject and isolate线圈电阻
19
入库，包装
Send raw castings to store and package
01
点清数量，入库包装Count quantity of raw
castings,send them to store and package
秤重
Weight raw castings 记录表
Report of records
20
将铸件送至机加工车间
Move casting to
machining workshop
叉车，周转箱
Forklift, Recycle cases 01
防止运输途中磕碰伤Prevent damages in transportation 标识
Identification tag 质保书
Quality report 通知部门主管
Report to Section Chief
01
铸件
Raw castings 每批Each lot 每批Each lot 抛丸时间Blasting time
铸件
Raw castings
每件
Each piece 每件
Each piece 浇冒口
束腰Sprue & riser 浇注Pouring
铁水
Molten iron 每炉
Each furnace Reaction Plan 应对方法
调整
Adjustment 仪表控制
Controlled by related instruments 原材料
Raw material
废钢
Scrapped steel Evaluation / Measurement 量具Product / Process Spec. /
tolerance
产品/工序说明/公差
Check Points 检测点
生铁Pig iron
Sample
样品
Part No. / Latest Change Level 料号/最近版本Control Plan No.：控制计划编号
Part Name / Description 零件名称/描述 Impeller 叶轮
DLPS18-1601
进货检验
Receiving inspection
Process Name /Operation Description 过程名/操作描述Part / Process Number 产品/工序编号
Device / Tools for Mfg
工具/机器
No.序号Characteristics 特性
混砂
sand mulling Quality Control Plan 质量控制计划
Contact Person / Tel . 联系人和电话Yu Xiheng / 0576-855287702011.10.20
Project Team: 项目组成员
Customer Plant Approval / Date (if needed)：客户确认/日期Qi Fenghong, Dong Jianbin, Yao Zhaofeng 齐丰鸿，董建斌，姚兆丰 Measurement 测量
1
2011.10.24
模型修复后确认 2011.11.4
Customer Quality Approval / Date (if needed): 客户质量部确认/日期
Supplier Plant Approval / Date: 供应商确认/日期
Other Approval / Date (if needed): 其它确认/日期2011.11.3税收征管法
Other Approval / Date (if needed)：其它确认日期(如果需要的话)
称重
Weight material 温度
Temperature 15
熔炼Melting 试块
Test block
浇注Pouring
熔炼Melting
1吨中频炉
1000Kg intermediate frequency furnace
浇口的切割与打磨Cutting and grinding the pouring gate
检验
Inspection 每件
Each piece 造型，修饰
Molding & modification
随机/每批
Random / Each lot
配料
Sand mixing
原材料
Raw material
铸件
Raw castings 每件
Each piece
每件
Each piece 1~2次/每炉
1~2 times/each furnace 铸件检验
Raw casting inspection 倒角C'SINK
车1Lathe of working procedure 1车床工作程序1”
CNC 车床CNC Lathe“数控车床通知主管工程师或报废Inform engineer or reject
外观
Casting appearance 每件
Each piece 每件
Each piece 冷却Cooling 铸件
Raw Castings 水份，灰份测量仪Tester
操作手册
Manipulation manual 2块/每炉
2pcs / each furnace 每炉/浇注前
Each furnace/before pouring
每批Each lot 每次上料
Each charging 1次/每炉
1 time/each furnace
每次
Each time
测温仪
Temperature tester 水份, 灰份
Water content, ash specification 硅铁，锰铁
75SiFe, 65MnFe 12
Taizhou Yu Li foundry 台州市宇立铸造厂砂处理系统
sand processing system 01
01
铁水包
Pouring ladle
10
3
豫公网安备41160202000603
站长QQ:729038198
关于我们
投诉建议