内转塔安装连接调试总说明文件

ABS
SOFEC Shipyard
TEC    D.ENG MDLC
COOEC MQD C-file PM/EM
H F M S
MTG
E PP QHSE OP IFR IFR IFR IFR file IFR IFR IFR PDF
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IDE TKN TXT IXU SIS -SAN ETA --10/28-10/3110/3110/2910/2910/29
10/3110/31NOT
SOFEC
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TKN MOK IXU
SIS
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SAN ETA -
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10/510/1510/1010/610/610/6
10/1010/6
Prep Rev Appr PM
H F M S P E PP QHSE  ITEM
Condition/WDC No.:WT203-WDC-001-00赛马
Check (Y or N/A)Customer
Project
Document Title
Scale
Project Code
BHPBP Document Number
MODEC Document Number
Sheet No.
Subcon Document Number
PYRENEES FPSO DEVELOPMENT PROJECT
203-G-S-0700  1 of 68
MODC-00PY-S510-0700
xxx
WT203
Revision
Status
Date Q'ty PDF
IFR A
010/05/08
10/28/08IFRV
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THIS DESIGN INCLUDING SPECIFICATION, DRAWINGS AND ITS CONTENTS IS THE EXCLUSIVE PROPERTY OF MODEC,  INC. AND IS FURNISHED ON A CONFIDENTIAL BASIS,AND WITH THE EXPRESS AGREEMENT THAT IT WILL NEITHER BE USED, SOLD, TRANSFERRED, COPIED, TRACED, PHOTOGRAPHED, NOR REPRODUCED IN ANY MANNER WHATSOEVER IN WHOLE OR IN PART, NOR ANY ITEM HEREIN BE SOLD, MANUFACTURED OR ASSEMBLED WITHOUT THE WRITTEN AGREEMENT OF MODEC, INC.
史阜民THE RECIPIENT OF THIS DESIGN AGREES NOT TO DISCLOSE TO ANY OTHER PARTY INFORMATION CONTAINED HEREIN, OR NOT TO USE SUCH INFORMATION, EXCEPT FOR THE SPECIFIC PURPOSE INTENDED AT THE TIME OF RELEASE OF THIS DESIGN.
Total Deliver Status BHPBP IFR 1
CA RA    C & S DR Issued for Internal Review
Issued for Reference Turret Integration Work Guideline
Y
Y
N/A
Y
Y
N/A
Y Description DP INT
REV
CONTENTS
1.  Introduction (5)
1.1Scope (5)
1.2Definitions (5)
1.3Workmanship (6)
2.  MODEC Furnished Equipment (MFE) (7)
2.1Major Components for Turret Assembly (7)
2.2Remote Components (8)
2.3Loose Equipment and Parts (8)
3.  Transportation, Receipt and Custom Clearance of Turret Modules (9)
3.1Transportation (9)
3.2Receipt of the Cargo Barge (9)
3.3Custom Clearance (10)
4.  Major Components Structural Integration (11)
4.1Pre-installation activities (11)
4.1.1Temporary Access Hole (11)
4.1.2Installation of Components on Lower Bearing Support Ring (LBSR) (12)
4.1.3FPSO Ballasting (13)
4.2Lifting and Installation (13)
4.2.1General (13)
4.2.2Lower Turret Module (LTM) (14)
4.2.3Upper Turret Module (UTM) (15)
4.2.4Swivel Access Structure (SAS) (17)
4.2.5Swivel Support Base (SSB) (19)
5.  Swivel Stack Assembly Integration (21)
5.1Pre-installation activities (21)
5.1.1SAS Hoist Set up (21)
5.1.2Load Test of SAS Hoist (21)
5.1.3Delivery of Swivel Stack Assembly Components (22)
5.2Installation of Swivel Assembly Components (24)
5.2.1General (24)
5.2.2Inlet / Spacer Assembly (26)
5.2.31220-4 Swivel Assembly (28)
5.2.4777-4 Swivel Assembly (30)
5.2.5LVSR (Low Voltage Slip Ring) (33)
5.2.6Utility Swivels (35)
5.2.7FORJ (Fiber Optic Rotary Joint) (37)
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5.2.8Torque Arm Assembly (37)
6.  Other Integration Works (40)
6.1Installation of Remote Components (40)
6.1.1Turret Upper Bearing Lubrication Panel & Pump (40)
6.1.2Swivel Barrier Fluid HPU & Swivel Control Cabinet (41)
6.1.3Subsea Control HPU (42)
6.2Outfitting Works (42)
6.2.1Walkway and ladders around Moon Pool (42)
6.2.2Walkway from topside to turret (42)
6.2.3Ladder from upper deck to turret (43)
6.2.4Grating on SAS (43)
6.3Piping & Tubing Works (43)
6.3.1Piping between Shipside / Topside and Turret (44)
6.3.2Piping between Remote Components and Turret (Ref. 6.1) (45)
6.3.3Piping between Shipside / Topside and Remote Components (47)
6.3.4Swivel Piping Hook up / Rotational Side (47)
6.3.5Swivel Piping Hook up / Geostationary Side (48)
6.3.6UTM – LTM Interface Piping (49)
6.3.7Subsea Interface Piping (50)
6.4Electrical & Instrument Works (52)
6.4.1Cables between Shipside / Topside and Turret Rotational Side (52)
6.4.2Cables between Shipside / Topside and LVSR / FORJ (53)
6.4.3Cables between Remote Components and Turret (53)
6.4.4Cables between Shipside/Topside and Remote Components (54)
6.4.5LVSR & FORJ Hook up Cables (54)
6.4.6UTM – LTM Interface Cables (55)
6.4.7Barrier Fluid System HPU Hook up (55)
6.4.8Swivel Instruments Hook up (56)
6.4.9Subsea Interface Cable (56)
6.5Painting Works (57)
7.  Commissioning (58)
7.1Commissioning Support (58)
7.2Turret Final Rotation Test (58)
7.3Removal of Cover Plate (59)
Reference (60)
Appendix A (63)
Integration Scope of Work – Turret Related Shipside/Topside Piping (63)
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Integration Scope of Work – Turret Piping (63)
Appendix B (67)
Integration Scope of Work – Electrical, Instrument & Optic Cables (67)
1.  Introduction
1.1 Scope
This guideline defines the installation and integration scope of works undertaken by COOEC for Turret Modules on the Pyrenees Disconnectable Floating Production, Storage and Offloading (FPSO) Facility, of which name is “Pyrenees Venture”.  This facility has the capability to
disconnect from its mooring and the subsea reservoir when threatened by a cyclone and depart the area. When the storm threat has passed, the FPSO vessel will return to the mooring,
reconnect to its mooring and resume oil recovery and production. The Disconnectable Turret Mooring (DTM) System provides the capability.
The vessel is currently under conversion from a trading tanker to the fit-for-purpose FPSO and the turret modules are under construction. The turret modules shall be installed into the moon pool located at forward area of the vessel around Fr. 99. The turret modules consist of four major
modules and a major component, which are Spider Buoy Structure (SBS) (Out of Scope of
Integration Work), Lower Turret Module (LTM), Upper Turret Module (UTM) and Swivel Access Structure (SAS) and Swivel Stack Assembly which shall be assembled and erected onto UTM one by one.
All bulk material such as steel, piping, tubing, hose, fittings, electrical cable, cable glands, MCT, paint, etc., and all necessary tools / equipment / scaffolding / consumable shall be supplied by COOEC unless otherwise specified in this document.
The detail scope of works is described in the following relevant sections. The detail and working procedures shall be prepared by COOEC and submitted to MODEC for approval prior to the
works.
Note: Photos in this document are taken from MODEC previous disconnectable FPSO projects. The
Pyrenees DTM design is very similar to these but not exactly same.
1.2 Definitions
BHPB - the owner of the FPSO..
MODEC - the EPC and O&M contractor of the FPSO.
SOFEC - the subcontractor of MODEC undertaking EPC of the DTM.
FRAMO - the subcontractor of SOFEC and the supplier of Swivel Stack Assembly and associated equipment.

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