切削参数表

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ae ap F
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F S ae ap
D12330043507.50.23600600070.25330092000.10.180070000.080.05 D83300650050.183600800050.25350095000.10.180085000.080.05 D633008500  3.50.1335009000  3.50.23200110000.070.0780085000.060.05 D43200
12000
2
0.08
30001200020.153000120000.050.0570090000.050.05 D33000
12500
1.5
0.06
2600
12000
0.0350.035
700
9500
0.03
0.05
D2D1.5D1
D12R0.53800500070.223800630070.3300085000.220.22850800070.06320085000.250.3 D8R0.538
00720040.23800800040.25350095000.20.2850850050.06320095000.250.3 D6R0.53500850030.133200950030.253300110000.20.2850850030.063000100000.20.22 D4R0.532001200020.0830001200020.23000120000.150.157********.06
3000130000.170.17 R6250055000.350.3300072000.350.3285085000.220.22300085000.350.35 R4300075000.350.25300085000.350.3285090000.220.223000100000.320.32 R3300095000.30.22800100000.30.253000110000.180.183000120000.270.27 R23000120000.250.18
2800120000.220.183000120000.180.182600130000.230.23 R1.52200130000.150.122800135000.150.152500135000.170.17 26ER0.8300016500.20.228501800160.1300018000.30.3 21ER2 21ER0.8300018000.20.18850
1800
10
0.1
300018000.30.3 17ER0.8 16BR8320050000.250.25350050000.380.38CNC 钢料 切削参数表(高速
机)
Vc =150-300    Fz =0.15
Vc =160-280    Fz =0.13
Vc =50-350    Fz =0.09
底面/侧面精加工Vc =260    Fz =0.03
Vc =200-260    Fz =0.13
PL面仿形精加工刀具
开粗
半精加工
仿形精加工  1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍2 当刀具长度在直径的5倍以上时需将F/S值下调10%;Ae/Ap减小30%4 工件锐角处需做过渡圆角;钢料为R2、铜料为R1 石墨为R0.6
n=主轴转数(公式套用)
3 工件在精加工之前需保证余量均匀;不可让刀具产生过大的切削负荷            代码诠释:
D =刀具直径                      R =刀角半径F =进给速率                      S =主轴转数
Vc =线性切削速度 (m/min)        Fz =每齿切削量(mm/tooth)Ae =径向进给量  (mm)          Ap =轴向进给量(mm)
加工参数的注意事项:
D
v n c ⨯⨯=
π1000
F
回转窑烧嘴
S
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ap除垢器
F S ae ap
D12320043507.50.23200600070.25300060000.10.180060000.080.05 D83000600050.173200600050.25300060000.10.175060000.080.05 D62800
6000
3.5
0.1
32006000  3.50.2300060000.070.0775060000.060.05 D43000600020.152********.050.0570060000.050.05 D3
26006000  1.50.08220060000.0350.0357*******.030.05 D12R0.53500600070.23200600070.3300060000.20.22800600070.06300060000.250.28 D8R0.5380
0600040.173200600040.3300060000.20.2800600050.06300060000.250.28 D6R0.52800600030.130********.25300060000.20.2800600030.06280060000.20.22 D4R0.52600600020.152********.150.15700
6000
2
0.05
250060000.150.18 R6250060000.350.3320060000.30.3300060000.220.22300060000.350.35 R4300060000.350.25320060000.30.3300060000.220.22300060000.320.32 R3280060000.30.2300060000.250.25280060000.180.183********.280.28 R22200
6000
0.22
0.15
265060000.150.152********.150.152********.220.22 R1.5200060000.120.11800
6000
0.15
0.15
200060000.180.18
R1 30ER53500160016.50.4535001600160.4 26ER0.835001650150.435001650150.35300016500.20.228501800160.1300018000.250.25 21ER235001800130.4535001800130.4CNC 钢料 切削参数表(低速机)
开粗
半精加工
仿形精加工制表:刘亚超      2009-06-15审核:
加工参数的注意事项:
2 当刀具长度在直径的5倍以上时需将F/S值下调10%;Ae/Ap减小30%
3 工件在精加工之前需保证余量均匀;不可让刀具产生过大的切削负荷底面/侧面精加工PL面仿形精加工Vc =130-160    Fz =0.22
Vc =110-200    Fz =0.15
Vc =80-200    Fz =0.1
Vc =150-200    Fz =0.035
Vc =160-200    Fz =0.13
刀具
n=主轴转数(公式套用)
4 工件锐角处需做过渡圆角;钢料为R2、铜料为R1 石墨为R0.6
代码诠释:
D =刀具直径                      R =刀角半径F =进给速率                      S =主轴转数
Vc =线性切削速度 (m/min)        Fz =每齿切削量(mm/tooth)Ae =径向进给量  (mm)          Ap =轴向进给量(mm)
塔机电机
1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍D
v n c ⨯⨯=
π1000
17ER0.83200185090.43500185090.35
300018500.20.28501850100.1
300018000.250.25 16BR8300050000.250.25350050000.350.35 12BR6
300055000.220.22
350055000.350.35
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D124500750060.454000750060.35320080000.120.1285070000.10.1 D84500900040.454000900040.35350092000.120.1285085000.10.1 D64000950030.34000950030.33500110000.10.185088000.10.12000115000.050.1 D435001100020.2535001100020.253200120000.10.180090000.10.11500130000.050.1 D3300012500  1.50.2300012500  1.50.153000130000.080.0870*******.050.081500130000.050.08 D228001300010.1530001300010.132500145000.050.0565*******.050.0812********.050.06 D1.52300135000.50.122200135000.50.12000150000.050.05600125000.050.0510********.030.05 D1
1800150000.050.05850
15000
0.03
0.03
D12R0.54500800060.454000800060.4320080000.150.258507500  6.50.1 D8R0.54500900040.454000900040.4350095000.150.228508500  4.50.1 D6R0.54000950030.34000950030.33500110000.10.228509000  3.50.1 D4R0.535001100020.335001100020.33000120000.10.28009000  2.50.1 D3R0.5280012500  1.50.2300012500  1.50.253000125000.080.15700
10000
1.5
0.08
R4450085000.70.4400085000.50.4350085000.220.22 R3400092000.50.4400092000.40.43500100000.220.22Vc =160-200    Fz =0.1
Vc =110-300    Fz =0.2
Vc =110-300    Fz =0.15
Vc =150-320    Fz =0.1
半精加工
仿形精加工底面/侧面精加工细小工件/骨位精加工CNC 铜料电极 切削参数表
刀具
开粗
Vc =150-200    Fz =0.05
制表:刘亚超      2009-06-15审核:
n=主轴转数(公式套用)
4 工件锐角处需做过渡圆角;钢料为R2、铜料为R1 石墨为R0.6废橡胶炼油
Ae =径向进给量  (mm)          Ap =轴向进给量(mm)
加工参数的注意事项:
1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍
2 当刀具长度在直径的5倍以上时需将F/S值下调10%;Ae/Ap减小30%
3 工件在精加工之前需保证余量均匀;不可让刀具产生过大的切削负荷            代码诠释:
D =刀具直径                      R =刀角半径F =进给速率                      S =主轴转数
Vc =线性切削速度 (m/min)        Fz =每齿切削量(mm/tooth)D
v n c ⨯⨯=
π1000
R1.53000130000.30.23200130000.250.2
3000130000.170.171800120000.10.1 R12500150000.10.11300135000.080.08 R0.5
1350150000.050.05850150000.050.05
F
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F
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F
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D12500070006  1.54500700060.6350070000.150.285055000.150.12 D640009000314500900030.5350095000.120.1585070000.120.12130088000.060.1 D436001100020.5535001100020.353500120000.10.1580085000.10.11200100000.060.1 D3320012000  1.50.35320012000  1.50.33000130000.10.12700100000.10.11000120000.060.06 D226001300010.230001300010.252800140000.080.1650120000.080.0810********.050.05 D1
1800160000.050.05850
15000
0.03
0.03
D6R0.540009500314500950030.5350095000.120.158507000  3.50.12 D4R0.535001100020.5540001100020.353500120000.10.158008500  2.50.1 D3R0.5320012000  1.50.35300012000  1.50.253000125000.10.12700
10000
1.5
0.1
R4450085000.80.8450085000.80.6350085000.20.2 R3400092000.50.6420092000.50.43500100000.20.2 R2350095000.450.3400095000.40.353500120000.150.151********.080.08 R1.53000
12500
0.35
0.25
无纺布面膜3200
12500
0.3
0.2
3000130000.150.151600120000.080.08 R12500150000.10.11300135000.050.05 R0.5
1350
16000
0.05
0.05
850150000.050.05
底面/侧面精加工细小工件/骨位精加工Vc =110-300    Fz =0.25
Vc =110-300    Fz =0.2
Vc =150-300    Fz =0.15
Vc =150-200    Fz =0.15
Vc =160-200    Fz =0.1
刀具
开粗
半精加工仿形精加工制表:刘亚超      2009-06-15审核:
CNC 石墨电极 切削参数表
4 工件锐角处需做过渡圆角;钢料为R2、铜料为R1 石墨为R0.6
Ae =径向进给量  (mm)          Ap =轴向进给量(mm)
加工参数的注意事项:
1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍
2 当刀具长度在直径的5倍以上时需将F/S值下调10%;Ae/Ap减小30%
3 工件在精加工之前需保证余量均匀;不可让刀具产生过大的切削负荷            代码诠释:
D =刀具直径                      R =刀角半径F =进给速率                      S =主轴转数
Vc =线性切削速度 (m/min)        Fz =每齿切削量(mm/tooth)n=主轴转数(公式套用)
半夏去皮机
D
v n c ⨯⨯=
π1000
制表:刘亚超      2009-06-15审核:

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