(手持产品)塑胶件外观检验标准(PDF 16)

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Number: Title: Date:
Cosmetic Acceptability Standard for
Plastic (Hand Held Products)
(手持产品)塑胶件外观检验标准
目录
1.0 Contents
1.0 Content 目录  1
2.0 Purpose 目的  2
3.0 Scope 范围  2
簧网
4.0 Description 描述  2
4.1 Tools and Equipment 工具和设备  2
4.2  Instruction Detail  检验方法说明  2
4.3 Surface Classification 表面分类  4
4.4 Inspection Detail (Raw Plastic )检验说明(未加工的塑胶件)    5
4.4.1 General Appearance 总体外观  5
4.4.2 Criteria for Blister 疱块的判定标准  5
4.4.3 Criteria for Bubble 气泡的判定标准  5
4.4.4 Criteria for Colour 颜的判定标准  5
4.4.5 Criteria for Crack / Crack line 裂缝/纹的判定标准  5
4.4.6 Criteria for Deform 变形的判定标准  5
4.4.7 Criteria for Dots 杂点的判定标准  5
4.4.8 Criteria for Flashes 毛边的判定标准7
4.4.9 Criteria for Flow Mark 流痕的判定标准7
4.4.10 Criteria for Gating Mark 进浇痕迹的判定标准8
4.4.11 Criteria for Gating Material 浇口残料的判定标准8
4.4.12 Criteria for Glossy Material 材料发光的判定标准8
4.4.13 Criteria for Insert Line 拼接线的判定标准8
4.4.14 Criteria for Scratches 刮(划)伤的判定标准8
4.4.15 Criteria for Short Moulding 注模不足的判定标准9
4.4.16 Criteria for Silver Streak 银纹的判定标准9
4.4.17 Criteria for Sink Mark 缩水痕的判定标准9
4.4.18 Criteria for Stress / Pin Mark 压力/顶针痕的判定标准10
4.4.19 Criteria for Warpage 翘曲的判定标准10
4.4.20 Criteria for Weld Line 熔接线的判定标准10
4.4.21 Criteria for Clear Transparent Parts 透明件的判定标准10
4.4.22 Criteria for Dented Mark 凹痕的判定标准11
4.5 Inspection Detail for  Plastic with Secondary Process
门襟衬衫
(eg :spray painting, sputtering, printing, ultrasonic welding, heat
12
staking, Plating and EMI shielding)二次加工(表面处理)的塑胶件检验说
明(如:喷漆、喷镀、印刷、超声焊、热能焊、电镀和电磁屏蔽)
4.5.1 Criteria for Spray Painting / Sputtering / Plating 喷漆/喷镀/电镀的判定标准12
4.5.2 Criteria for Printing 印刷的判定标准13
4.5.3 Criteria for Dust Particles 灰尘杂质的判定标准13
4.5.4 Criteria for Ultrasonic Welding 超声焊的判定标准13
4.5.5 Criteria for Heat Staking 热能焊的判定标准14
4.6 Inspection Detail for General Assemblies总体装配的检验说明15
4.6.1 Criteria for Mismatch 装配不良(断差)的判定标准15
4.6.2 Criteria for Parting Gap 装配间隙的判定标准15
Number: Title: Date:
Cosmetic Acceptability Standard for
Plastic (Hand Held Products)
(手持产品)塑胶件外观检验标准
5.0 Reference 参考文件16
6.0 Remarks 备注16
7.0 Revision History版本记录17
8.0 Approval批准17
目的
2.0 Purpose
2.1  This document establishes a general guideline on cosmetic acceptability for All Hand Held Products
and material related to plastic, specified to the needs of XXXX Technology.
It represents the visual interpretation of the set requirements, and provides consistency and uniformity on the acceptance and rejection quality standard. 本标准由XXXX所制定,用于检验所有与塑胶有关的全部
手持产品和材料的外观方面的指导性文件。本文详细阐述了检验条件、接受和判退的品质标准。
范围
3.0 Scope
3.1 This document applies to all inspection purpose and site for all product and material relating to plastic.
本标准适用于所有与塑胶有关的产品和材料的外观检验。
描述
4.0 Description
4.1 Tools and Equipment 工具和设备
4.1.1 Ruler 直尺
4.1.2 Master criteria film piece ( Photocopy is disallow) 标准胶片(不得使用影印片)
4.1.3 Callipers 卡尺
4.1.4 Scotch Tape (3M 600 or equivalent) 透明胶带(3M600规格或同等替代品)
4.1.5 IPA Solution (2-Propanol –Isopropyl alcohol =99.9%)  IPA溶液(99.9%的酒精)
4.1.6 Pull / Push gauge 推拉力计
4.2 Instruction
检验方法说明
Details
4.2.1 Lighting requirement 照明设备
•White Florescent Lamp. 白荧光灯
4.2.2    Viewing Direction视觉方向
•The inspector will hold the part perpendicular to the eye (see fig 4.2.1A).
检验员视线与所持部件垂直(见图4.2.1A)
•Lowers the part to about 45° and tilt the object perpendicular to the eye. (see fig 4.2.1B)  降低部件呈45°角,然后使视线与部件垂直。(见图4.2.1B)
•Place the part on the table, view it at about an angle of 30° (see fig 4.2.2B)
将部件放于桌面,视线与桌面大约呈30°角检验.(见图4.2.2B)电磁炒灶
•All the above viewing distance is base on an arms length or about 300 mm away from inspector eyes.
上述各条要求检验员眼睛与部件在300mm的距离检验.
•Duration of viewing is approximately 10 second. 检验某部位所在面的视觉持续时间大约10秒.
Identify any reject with an arrow sticker pointing on the defect.
确定任何的判退用一带箭头的标签指示出缺陷位置.
Number: Title:
Date:
Cosmetic Acceptability Standard for
Plastic (Hand Held Products)
(手持产品)塑胶件外观检验标准
光源
4.3
Surface Classification (see figure 4.3)  表面分类(见图4.3)
旋转连接Number: Title:
Date:
Cosmetic Acceptability Standard for
Plastic (Hand Held Products)
(手持产品)塑胶件外观检验标准
Surface A  Surfaces that is constantly in view to the user / inspector. Eg. Front Surface.  用户和检验员经常会看得见的表面。 如:正面
Surface B
Surfaces that is occasionally in view to the user / inspector. Eg. Top, Side and Back surfaces    用户和检验员可能会看见的表面。如:顶部、侧面和后面
Surface C  Surfaces that is seldom in view to the user / inspector. Eg. Core side of the Battery cover, where user only see when inserting or replacing battery.
用户和检验员很少看见的表面。如:电池盖的内侧面,当用户只有在更换电池或插入电池盖时才能看到
Surface D
Surfaces that user will have no access to view at.        用户无权看到的表面。
4.4    Inspection Details for Plastic (Raw Parts)      塑胶件的检验说明(未加工的塑胶件)
Number: Title: Date:
Cosmetic Acceptability Standard for
Plastic (Hand Held Products)
(手持产品)塑胶件外观检验标准
4.4.1  General Appearance总体外观
•Parts shall be free of foreign particles, stain, dirt and other contaminants.
部件应避免灰尘杂质、脏污及其他污染
•Foreign particles are acceptable if it can be blown off with air or wipe off.
表面杂物如果能被吹掉或擦拭干净,则可接受。
4.4.2    Criteria for Blister  疱块的判定标准
•Blisters are not acceptable for all surfaces. 所有表面的疱块不可接受。
4.4.3    Criteria for Bubble ( for transparent plastic part) 气泡的判定标准(适用于透明塑胶件)
•Bubbles are not acceptable if it can be seen from inspector’s eyes after assembly.
部件上的气泡装配后如果能看见,则不可接受。
•Bubbles are acceptable as long as it is not visible from external view with operated light source after assembly.        只要装配后从外面看不见的气泡是可以接受的。
搁物架
4.4.4    Criteria for Color difference  差的判定标准
•Color different from color chip is not acceptable for all surfaces.
颜与卡样板不符,不论任何表面均不可接受。
•Color tone different between two or more assembled part is not acceptable.
组装件之间的颜不同也不可接受。
•Color different is acceptable as long as it falls within the color limit/color chip that is approved by CTL.
Else it must be prior written approval from Creative Technology
只有在经CTL批准的限度/板范围内的差是可接受的,其他情况必须有CTL的签样方可。
4.4.5    Criteria for Crack and Crack line裂缝和裂纹
•Cracks and Crack lines are not acceptable for all surfaces.
所有表面的裂缝和裂纹均不可接受。
4.4.6    Criteria for Deform  变形的判定标准
•Deform is not acceptable for all surfaces. 所有表面的变形均不可接受
•Case by case basis, deform are acceptable if it does not affect function fitting and must be prior approval from Creative Technology. 不影响装配功能并经CTL承认的变形是可接受的。
4.4.7 Criteria for Dots on Raw parts, Spray Painted, Sputtering, Plating.
未加工塑胶件和喷漆、喷镀、电镀塑胶件表面上的杂点判定标准
•Dots are categorising in two areas. 杂点分为两类
1. Contrasting dots: Dots that are bright and striking. 亮光杂点:杂点明亮且明显。
2. Non-contrasting dots: Dots that are dull & blur. This also include dots that are of the same colour
as to the base colour.    暗光杂点:杂点发暗无光,也包括与部件本身颜相近的杂点。
•Both contrasting and non-contrasting dots that are near to a character / number / symbol printing which is likely to result in confusion with another character / number / symbol is not acceptable.

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标签:标准   判定   塑胶   检验   表面   外观   部件   接受
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