1: 目的Purpose
规范不锈钢产品酸洗钝化的标准及方法，保证经过酸洗或钝化处理的合格产品交付客户。2：范围Scope 用于公司技术文件要求定义铝件或不锈钢件酸洗或钝化处理的产品检验 3：职责Responsibility
技术部负责制定/改版此规范。
Technical Department is responsible for developing and updating this specification.
质量部文控负责文件的标准化，批准，发行，和报废。
Quality and documentation department responsible for standardize, approval, release and disposal the document.
质量部检验员负责执行本规范。
Quality department inspector is responsible and controls the implementation of norms.
4：参考标准
1009606-C01000359 Coating systems- Specific technical requirements
DIN 17611 Anodized wrought aluminium and aluminium alloy semi-finished products
ASTM A380-06, Standard Practice for Cleaning, Descaling, andPassivation of Stainless Steel Parts, Equipment, and Systems
1.1应无油污、锈蚀、金属屑和漆层等。
1 .2经热处理的零(组)件不允许带有未除尽的残留污物(如盐、碱和烧结物)；不允许有由于热 处理前油脂或其它污物对零(组)件的污染造成的氧化皮。 1 .3应无焊料剩佘物和熔渣等。
1 .4应无毛刺、裂纹、划伤、压坑和其它机械损伤。
1 .5经吹砂的零(组)件不允许有残留的氧化皮.
目视检查必须避免以下方面：
Visual control shall be made to avoid the following
缺陷Feature 接受标准及附加要求
Acceptable level, preparative level and
工位管理系统additional requirement
图示
Illustration / remark
a) 焊接飞溅
Welding
spatter
唯一能接受的焊接飞溅是 C 型，宽/高
空调风叶
≥2，高≤2mm
C-type is acceptable , width ≥2，
height≤2mm
b) 自由边
Free edges
所有自由边全部打磨或加工按照到ISO
13715 -0.2 mm/-0.8 mm.
All free edges must be de-
burred and must meet the
requirements to edge
tolerance given in ISO 13715,
where A is defined as -0.2 mm
and B is defined as -0.8 mm.
c) 焊渣
welding slag
表面不能有焊渣
The surface must be free from welding
slag
d) Visible craters
and pores
Pores and craters shall be
sufficiently opened by
dressing to allow penetration
of coat.
e) 热切割表面
Thermal cut
edge surface
不规则的轮廓表面必须打磨到平滑的过
度，切割过的材料的截面必须打磨掉切
割的硬化层，表面有一个一致的外观及
密度
Irregular profiles must be grinded to
secure a smooth transition and the
cross section of the material which has
been hardened during the thermal
酸洗缓蚀剂cutting process must be removed so
the surface can obtain the dense and
uniform profile
f) 凹点与环形
坑
Pit and
craters
推杆锁凹点与环形坑必须充分打开
确保获得指定的清洁水平，并油漆可以
渗透。
钢材的表面质量必须满足ISO 8501 - 1
A或B级锈蚀要求。
Pits and craters must be sufficiently
opened by dressing to ensure the
specified cleanliness level is obtained
and to allow penetration of paint.
The surface quality of steel products
must meet the requirements given for
rust grade A or B in ISO 8501-1.
坑必须用刷子刷油漆填充
Craters with a width≤2 mm must be filled
by paint (brush)or dressed out
g) 材料气孔
Porosity
宽/深比小于2，且深度最大2mm
Width/depth of the porosity must
be > 2
Depth: Maximum 2 mm.
h) 脱落/氧化皮
Shelling / mill
scale
可见的脱落/氧化皮不接受
Visible shelling and mill scales are not
acceptable大电流导线
i) 翻滚/层叠
Roll overs/
laminations
目测能看见的翻滚/层叠是不能接受的
Visible roll-over and laminations are
not acceptable
j) 附着的异物
Rolled-in
extraneous
matter
附着的异物是不接受的
Rolled-in extraneous matter is not
acceptable
k) 凹槽与磕伤
Grooves and
gouges
如果下列要求不能满足，那么凹槽和圆
凿要矫正：宽/深＞1.5深：最大2 mm
Grooves and gouges must be
dressed if the requirements listed
below are not met:
Width/depth > 1.5
Depth: maximum 2 mm
l)压痕和辊印
Indentations
and roll marks
压痕和辊印必须有满足自由边要求的光
滑边缘
Indentations and roll marks must have
smooth edges that fulfill the
requirements for free edges.
午睡宝
m)深而不均匀的
打磨痕迹
Grinding mark
不接受Not acceptable
n)具有尖锐边划
伤
scratch
不接受Not acceptable
o)油、油渍、盐
分oil , salt
不接受Not acceptable
p)NDT 残留物
标记
NDT residue
and mark
不接受Not acceptable
q)其他类型的缺
陷
Other type of
defects
不接受Not acceptable
Sys ZPS
1009606-
Appendix
Title Required
40 A40.1 Pickling – Stainless steel The final appearance must be matt/flat
42 A42.1 Pickling and
Passivation-Stainless
steel Pre-cleaning;
6.2.1 to 6.2.10 in ASTM A380
Pickling/Passivation;
“Treatment code B” in table A1.1 of ASTM A380
“Treatment code F” in table A2.1 of ASTM
2酸洗钝化质量要求
2 .1外观
2 .1 .1零(组)件经酸洗后表面氧化皮必须全部除净。若另有规定允许有少量残留氧化皮。
2 .1 .2零(组)件经钝化后表面应为银白、灰白或钢灰。
2 .1 .3允许陷缺:
2.1.
3.1由于零(组)件表面的氧化皮厚薄不均，在除掉氧化皮后允许基体表面调不一致。
2.1.
3.2由于零(组)件材质表面状态不同，酸洗后.同一零(组)件上有不同的颜和光泽。
2 .1 .4不允许缺陷:
2 .1 .4.1零(组)件酸洗后有暴露的结晶组织和麻坑等过腐蚀现象。
2 .1 .4 .2零(组)件经钝化后，表面有挂灰。
3验收规成和检验方法
3.1外观检验
验收规则：所有零件应100%检查。
检查方法：目视检查
3.2检验条件
a) 灯光强度：350-500lux。
b) 目视角度：目视角度45～90°。
c) 目视距离：目视距离一般60～100cm左右。
d) 视力要求：视力1.2以上，弱视和肓者不宜进行外观
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