样品制作操作流程

1.目的:
明确样品制作操作流程,规定各部门样品制作的工作内容,确保公司制作的样品符合、满足顾客要求或公司既定要求。
1.Objective:
Define the sample making process, standardize the working contents of every related departments, aim to finish the golden samples in our factory which can meet the customer’s requirements or internal standards.
2.适用范围:
本操作流程适用于深圳市百腾科技发展有限公司所有样品制作。
2.Area of compliance:
This process flow apply the use of all sample making internally in Shenzhen Baiteng technology develop co.,ltd.
3.职责权限:
3.Responsibilities:
3.1市场部:接收客户图纸、接收样品PO、转换内部样品订单;
3.1 Marketing department: receive the drawing from clients; get the sample PO; transfer into internal sample order;
3.2计划部:下达样品制作订单
3.2 Planning department: place the sample order instruction
3.3品质部:客户要求评审、样品物料检验、样品测量、工装夹具检测、检具的检测验收和发放、FAI报告输出、SIP输出;
3.3 Quality department: review the clients requirements; inspect the materials for sample; inspect the sample measurements, evaluate and hand out for fixtures and gauges; release of the FAI report as well as SIP;
3.4制造工程部:客户要求评审、工装夹具制作、检具制作、工装夹具发放、返工及返修方案制定、PFEMA输出、SOP输出;
3.4 Manufacture engineering department: review the clients requirements; make/hand out the fixtures and gauges; carry out the rework plan; release of the 硅胶假乳PFEMA and SOP;
3.5技术部:客户要求评审、向客户提交DFM、图纸及BOM等工艺文件输出、样品制作、样品结构确认、PCN提交;
3.5 Engineering department: review the clients requirements; present the DFM to the clients; release of the drawings, BOM and the other technical files etc; make samples; confirm the sample structure; present PCN;
3.6生产部:工装夹具验收;
3.6 Production department: acceptance inspection for the fixtures
3.7采购部:样品原材料、其他辅料的购买。
3.7 Purchasing department: purchase the raw materials as well as the other accessories of the samples
4. 样品制作流程:
4. Sample making flow
  4.1市场部负责接收客户新产品、升级产品图纸,样品PO;
  竖流式沉淀池4.1 Marketing department in charge of the receiving for the new products, updated drawings with new versions as well as sample PO.
  4.2市场部把图纸转给文控中心,把样品PO转换为内部订单给到计划部;
  4.2 Marketing department hand out the drawings to the document control center; transfer the PO into the internal sample order to the planning department;
  4.3文控中心发放图纸给技术部;
  4.3 Document control center hand out the drawings to the engineer department;
  4.4计划部下达样品制作订单给技术部;
  4.4 Planning department send out the sample making instruction to the engineering department for the sample PO;
4.5 技术部负责主导,制造工程、品质工程参与对客户要求评审(包含品质要求、可制造性、设计优化建议、交期等);
4.5 Engineering department plays the leading role all the time while manufacture engineering and quality are within the review process per the clients requirement( include quality requirements, manufacturability, design optimization suggestions. Lead time etc)挂裤架
4.6由技术部编制DFM,提交并跟进客户处理结果;
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4.6 Engineering department present DFM and trace the feedback from the clients afterwards
4.7技术部负责输出图纸及BOM等工艺文件;
当铺网4.7 Engineering department in charge of the release of the drawings. BOM as well as the other technical files.
4.8采购部负责采购原材料及其他物料;
4.8 Purchasing department in charge of the purchasing of the raw material and related accessories;
4.9品质部IQC工程师或者IQC组长负责样品采购物料的检验,包括对物料材质证明、COC等文件的验收和保存;
4.9 IQC engineer and IQC group leader of the quality department in charge of the inspection and record of the raw materials, including the material certification, COC and the other documents.
4.10制造工程根据客户要求主导并输出PFMEA;
4.10 Manufacture engineering department lead and release PFMEA per clients requirements;
4.11制造工程负责制作工装夹具、检具;
4.11 Manufacture engineering department in charge of the making of the fixtures, gauges;
4.12品质部负责工装夹具检测,检具的检测验收和发放;
4.12 Quality department in charge of the inspection, acceptance check as well as the hand out for the fixtures, gauges;
4.13制造工程负责工装夹具备案和发放;
4.13 Manufacture engineering department in charge of the record and the hand out of the fixtures and gauges; 液压矫平机
4.14技术部负责制作样品(由于特殊设备等因素,可以由生产部协助完成),制作过程中品质问题反馈给对应CQE确认处理、加工难点问题反馈给对应制造工程师确认处理、结构等问题反馈给对应工艺工程师确认处理,工艺工程师负责对样品结构满足客户设计要求确认;
4.14 Engineering department in charge of the sample making( if the special equipment or the other elements involved, then the production department can assist to finish); present the quality issues to related CQE, feedback the difficult points of making to related manufacture engineer; confirm the structure issue with the related process engineer as well the confirmation of the process engineer between the sample structure and the clients design requirement;
  4.15 技术部样品制作单位负责输出《样品制作问题记录表》;
  4.15 Sample making group of the engineer department in charge of the release for the sample making questionnaire;

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