ICS 75.180
P 72
备案号：J509－2006
中华人民共和国石油化工行业标准
SH/T 3538—2005
General Specification for Construction and Acceptance of Petrochemical
Mechanical Equipment Installation Engineering
2006-01-17 发布 2006-07-01 实施中华人民共和国国家发展和改革委员会发布
SH/T 3538－2005
目 次
前言Ⅲ 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范围 1 2 规范性引用文件 1 3 术语和定义 1 4 机器设备安装准备 3 4.1 技术文件 3
4.2 开箱检验和保管 3
4.3 施工现场 4
4.4 基础检查、复测及处理 4 5 机器设备的安装 5
5.1 放线 5
5.2 有垫铁安装 5
5.3 无垫铁安装 6
5.4 地脚螺栓7
5.5 就位、平及正7
5.6 灌浆8
5.7 转子轴对中9 6 清洗与装配10
6.1 一般规定10
6.2 螺栓、键、定位销装配10
6.3 过盈配合件装配13
6.4 滚动轴承装配14
6.5 滑动轴承装配16
6.6 密封件装配18
6.7 联轴器装配21
6.8 传动齿轮、蜗轮、皮带及链条的装配26 7 附属设备及管道的安装30
7.1 附属设备安装30
7.2 油系统、密封系统管道的安装30
7.3 管道的酸洗、冲洗和吹扫30
7.4 管道与机器的连接30 8 试运转31
8.1 条件及准备31
8.2 附属设备的试运转31
8.3 单机试运转32 9 交工文件33 附录A （资料性附录）地脚螺栓的拧紧力矩及轴向拉力值34 附录B （规范性附录）压浆法与座浆法放置垫铁规则35 附录C （资料性附录）无垫铁安装36 附录D （规范性附录）钢丝直径与重锤重量的选配及钢丝自重下垂度37 I
SH/T 3538－2005
附录E （资料性附录）灌浆用混凝土的配合比及有关资料39 ·······················································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································································附录F （规范性附录）转子轴对中偏差的计算法41 附录G （资料性附录）激光正方法43 附录H （资料性附录）金属表面的常用除锈方法46 附录I （资料性附录）清洗液的配方47 附录J （资料性附录）脱
脂剂49 附录K （资料性附录）常用防咬合剂50 附录L （规范性附录）螺栓刚度及被连接件刚度的计算方法51 附录M （资料性附录）具有过盈的配合件装配方法53 附录N （规范性附录）皮带传动拉紧力的调整54 附录O （资料性附录）管道酸洗液配合比55 用词说明56 附：条文说明57
II
SH/T 3538－2005
前言
本规范是根据原国家经贸委《关于下达2002年石化行业标准制修订项目计划的通知》（国经贸厅行业[2002]36号），由北京燕华建筑安装工程有限责任公司编制。
本规范共分9章和15个附录，其中附录B、附录D、附录F、附录L、附录N为规范性附录，附录A、附录C、附录E、附录G、附录H、附录I、附录J、附录K、附录M、附录O为资料性附录。
本规范主要内容包括：
——规范的适用范围；
——石油化工机器安装过程的技术要求和规定；
——石油化工机器零件、部件及组件的装配、步骤和技术要求；
——联轴器装配和对中；
——油系统、密封系统管道的酸洗、钝化、吹扫及油冲洗的技术要求；
——石油化工机器单机试运转的基本规定；
——交工文件的主要内容。
本规范以黑体字标志的条文为强制性条文，必须严格执行。
本规范由中国石化集团施工规范管理站淄博分站管理，由北京燕华建筑安装工程有限责任公司负责解释。
本规范在实施过程中，如发现需要修改补充之处，请将意见和有关资料提供给管理单位和主编单位，以便今后修订时参考。
管理单位：中国石化集团施工规范管理站淄博分站
通讯地址：山东省淄博市132#信箱
：255438
电话：0533－6295840
传真：0533－7501126
主编单位：北京燕华建筑安装工程有限责任公司
通讯地址：北京市房山区燕山岗北路2号
：102502
参编单位：北京泛泰克斯仪器有限公司
通讯地址：北京市朝阳门外大街18号丰联广场A座2211
邮编：100020
主要起草人：陈继然郑占东罗鸣
本规范为首次发布。
III
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