S WUXFWXUDO WRSRORJ\ RSWLPL]DWLRQ RI ER[ JLUGHU based on
M HWKRG RI M RYLQJ A V\PSWRWHV 00$
'RQJFKHQ 4LQ
4LDQJ =KX 6FKRRO RI 0HFKDQLFDO (QJLQHHULQJ =KHQJ]KRX 8QLYHUVLW\ =KHQJ]KRX &KLQD H PDLO GFTLQ#]]X HGX FQ
6FKRRO RI 0HFKDQLFDO (QJLQHHULQJ =KHQJ]KRX 8QLYHUVLW\ =KHQJ]KRX &KLQD
H PDLO ]KXTLDQJ#]]X HGX FQ
$EVWUDFW üü7KH FUDQH SHUIRUPDQFH GHSHQGV ODUJHO\ RQ LWV ER[ JLUGHU VWUXFWXUH 7KH SUREOHP RI VWUXFWXUH WRSRORJ\ RSWLPL]DWLRQ IRU D ER[ JLUGHU LV LQYHVWLJDWHG LQ WKLV VWXG\ )LUVWO\ D FRPSUHKHQVLYH DQDO\VLV WR ER[ JLUGHU LV JLYHQ DQG D WRSRORJ\ RSWLPL]DWLRQ PRGHO IRU WKH EULGJH FUDQH JLUGHU VWUXFWXUH LV HVWDEOLVKHG 6HFRQGO\ EDVHG RQ WKH RSWLPL]DWLRQ PRGHO WKH ER[ JLUGHU LV RSWLPL]HG ZLWK ILQLWH HOHPHQW VRIWZDUH 3DWUDQ 1DVWUDQ DQG DQ LPSURYHG 0HWKRG RI 0RYLQJ $V\PSWRWHV 00$ )LQDOO\ VRPH VDW
LVILHG UHVXOWV DUH REWDLQHG IURP WKH RSWLPL]DWLRQ SURFHGXUH DQG XVHIXO FRQFOXVLRQV DUH SUHVHQWHG
.H\ZRUGV ER[ JLUGHU WRSRORJ\ RSWLPL]DWLRQ ILQLWH HOHPHQW 3DWUDQ 1DVWUDQ PHWKRG RI PRYLQJ DV\PSWRWHV 00$
, ,1752'8&7,21
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
LV HVWDEOLVKHG LQ WKLV SDSHU > @ 7KH 0HWKRG RI 0RYLQJ $V\PSWRWHV > @ LV DSSOLHG WR RSWLPL]H DQG GHVLJQ WKH SDUDPHWHUV RI ER[ JLUGHU 7KH LQYHVWLJDWLRQ UHVXOW LV VKRZQ WKDW WKH FRQVXPSWLRQ RI PDWHULDO DQG HQHUJ\ UHVRXUFHV LV UHGXFHG DQG WKH IXOO HTXLSPHQW SHUIRUPDQFH LV XSJUDGHG
7KH UHVW RI WKLV SDSHU LV RUJDQL]HG DV IROORZV ,Q 6HFW II WKH IXQGDPHQWDO LGHD RI WKH 0HWKRG RI 0RYLQJ $V\PSWRWHV LV SUHVHQWHG :H SURYLGH WKH VWUXFWXUH DQG
ORDG VWDWXV IRU D EULGJH FUDQH JLUGHU LQ 6HFW III 7KH PDWKHPDWLFDO RSWLPL]DWLRQ PRGHO LV HVWDEOLVKHG LQ 6HFW IV DQG RSWLPL]DWLRQ UHVXOWV DQG DQDO\VLV DUH JLYHQ LQ 6HFW V 7KLV SDSHU LV HQGHG LQ 6HFW VI ZLWK RXU XVHIXO FRQFOXVLRQV
,, 7+( 0(7+2' 2) 029,1* $6<03727(6 00$
,Q FRPPHUFLDO VRIWZDUH 3DWUDQ 1DVWUDQ WKH PHWKRG RI +RPRJHQL]DWLRQ XVXDOO\ LV DSSOLHG IRU VWUXFWXUH RSWLPL]DWLRQ > @ > @ DQG > @ VXFK DV V
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
*HQHUDOO\ WKH QRQOLQHDU RSWLPL]DWLRQ SUREOHP LV GHVFULEHG DV
)LQG
[ ^` Q [ [ [ \ \7 5Q
\ ^\` Q 0LQLPL]H
7 5Q ] 5 P
L L L L L
I [ D ] F \G \ ¦
6XEMHFWHG WR L L L I [ D ]\ d L « P
PLQ PD[M M M [[[d d M « Q
2010 International Conference on Intelligent Computation Technology and Automation
L \ t OH UHV DFFRUGLQJ DV WKH .D ULEHG DV )L ] L « P
t ZKHUH [ LV GHVLJQ YDULDEOH \ DQG ] DUH DGGLWLRQDO GHVLJQ YDULDEOHV I I « I P DUH FRQWLQXXP DQG GLIIHUHQWLDO IXQFWLRQV [M PLQ [M PD[ D D L F L G L DUH DOO UHDO QXPEHUV [M PLQ [M PD[ D ! D L F L ! G L F L G L P DQG Q DUH WK
H QXPEHUV RI GHVLJQ UHVWULFWLRQ DQG YDULDE SHFWLYHO\
7KH PDWKHPDWLF H[LVWHQFH RI 00$ LV WKDW VLQFH WKH FRPELQDWLRQ RI REMHFWLYH IXQFWLRQ DQG FRQVWUDLQWV FDQ EH FRQVLGHUHG DV /DJUDQJH IXQFWLRQ WKH VROXWLRQ H[LVWHQFH RI RSWLPL]DWLRQ SUREOHP FDQ EH HQVXUHG UXVK .XKQ 7XFNHU ..7 FRQGLWLRQ 7KH IUDPHZRUN RI 00$ LV GHVF QG [ ^` Q [ [ [7 5Q \ ^ Q \ \ \`7 5Q ] 5 0LQLPL]H P
N笛膜胶
L
L
L L
I [ D ] F \
G \
¦ L 6XEMHFW WR P
]L « P
ZKHUH
N
L
L I
[ D ]\ L d L « N N M M [D E d d M M « Q
L \ t t N
电子
脚铐
N Q
N LM LM N L L
N
N
M M
M
M M
O S T I [ I [ [[P
¦
N
N Q
LM LM N N
N
N
M
M
M
M
M
S T [[O P
¦ L « P
N N N N N L LM M M LM M
I S [
[ N [P
w w N N N N N L LM M M LM M
I T [O
[ N [
w w N PLQ N N LM M M M PD[^[ O [`D N PD[ N N LM M M M PLQ^[ [`E P
N N L L M M I I
[ [ [[ ½w w °°
®¾w w °°¯¿
N N L L M M [[w w °°¯¿
I I [ [ ½w w °°
®¾ DV E FDO LRQV DW 7KH FDOFXODWLRQ SURFHGXUH RI 00$ LV H[SUHVVHG D VHOHFWLRQ RI WKH RULJLQDO SRLQW [ \ ]
FXODWLRQ RI WKH IXQFWLRQ YDOXH N
L I [ DQG JUDGV
N L I [ IRU REMHFWLYH DQG FRQVWUDLQW IXQFW WKH LWHUDWLYH SRLQW L « P
F FRQVWUXFWLRQ RI WKH PRYLQJ DSSUR[LPDWLRQ
VXE SUREOHP IRU DSSURDFKLQJ RULJLQDO SUREOHP ZLWK UHSODFHPHQW RI WKH GHVLJQ YDULDEOH XSSHU
DQG ORZHU OLPLW L H N M P DQG DFFRUGLQJ WR NHG DV WKH DSSUR[LPDWLRQ VROXWLRQ IRU SUREOHP
,,, 6758&785( 7+( %5,'*(
HU VWUXFWXUH DQG PDLQ ORDGV UHODWHG WR WKH EULG DUH WKH WKLFNQHVV RI PDMRU DQG PLQRU VWUHQJWKHQ ULEV > @
N
M O WKH LWHUDWLYH YDULDWLRQ
G
VROXWLRQ RI WKH VXE SUREOHP ZLWK WKH SULPDO GXDO
LQWHULRU SRLQW DOJRULWKP ZKLFK LV ORR $1' /2$'6 )25&5$1( *,5'(5
)LJ VKRZV WKH JHRPHWULFDO GLPHQVLRQ DQG IHDWXUH RI ER[ VHFWLRQ LQ PLGGOH VSDQ IRU WKH FUDQH JLUGHU )LJXUH JLYHV WKH JLUG JH FUDQH
,Q )LJV DQG / LV WKH VSDQ RI WKH EULGJH FUDQH K DQG D DUH WKH JLUGHU KHLJKW DQG VSDFH EHWZHHQ PDMRU VWUHQJWKHQ ULEV %[ LV WKH FDUWZKHHO GLVWDQFH E DQG E DUH WKH LQQHU VSDFH EHWZHHQ OHIW DQG ULJKW DEGRPLQDO ERDUG DQG WKH RXWVLGH ZLGWK RI FRYHU ERDUG į DQG į DUH WKH WKLFNQHVV RI XSSHU DQG ORZHU FRYHU ERDUG į LV WKH WKLFNQHVV RI DEGRPLQDO ERDUG į DQG į
VLRQ DQG IHDWXUH RI ER[ VHF )LJXUH 'LPHQ WLRQ LQ PLGGOH
VSDQ IRU WKH FUDQH JLUGHU
)LJXUH *LUGHU VWUXFWXUH D ORDGV IRU WKH FUDQH
2'(/ $ 7K QG PDLQ
,9 0$7+0$7,&$/ 237,0,=$7,21 0H REMHFWLYH IXQFWLRQ DQG GHVLJQ YDULDEOHV
,Q RUGHU WR JDLQ WKH RSWLPDO VWUXFWXUH IRU ER[ JLUGHU WKH ZHLJKW LV VHOHFWHG DV WKH GHVLJQ REMHFWLRQ :LWK WKH NQRZQ SDUDPHWHUV VXFK DV WKH FUDQH VSDQ / JLUGHU KHLJKW K VSDFH EHWZHHQ OHIW DQG ULJKW DEGRPLQDO ERDUG E DQG RXWVLGH ZLGWK RI FRYHU ERDUG E WKHVH SDUDPHWHUV WKDW LV WKH WKLFNQHVV RI XSSHU DQG ORZHU FRYHU ERDUG į į WKLFNQHVV RI DEGRPLQDO ERDUG į DQG WKLFNQHVV RI PDMRU DQG PLQRU VWUHQJWKHQ ULEV į į DUH VHOHFWHG DV GHVLJQ YDULDEOHV ZKLFK FDQ EH H[SUHVVHG ZLWK D YHFWRU DV
V HVWDEOLVKHG DV 77[[[[[;@ >@ > G G G G G 7KH REMHFWLYH IXQFWLRQ RI JLUGHU RSWLPL]DWLRQ L @ > /Z D EK K E E /;) G G G G G U > @/E [[[E [
K[EK[D /Z U ZKHUH ȡ LV WKH PDWHULDO VSHFLILF JUDYLW\ Z LV WKH DYHUDJH PDVV RI DGGLWLRQDO SDUWV IRU JLUGHU Į LV WKH VSDFH EHWZHHQ PDMRU FODSERDUG 7KH UDWLR EHWZHHQ Į DQG K LV GHWHUPLQHG E\ ORFDO VWDELOLW\ UHTXLUHPHQW RI DEGRPLQDO ERDUG ZKLFK LV XVXDOO\ WDNHQ DV Į K a 6LQFH WKH DUHD RI PLQRU VWUHQJWKHQ ULEV LV UHODWLYHO\ VPDOO LWV ZHLJKW LV LJQRUHG % 7W\ 7KHUHIRUH ZH FDQ OLVW WKH IRO WV 6WUHVV FRQVWUDLQW
KHUH
KH FRQVWUDLQWV
7KH QRUPDO RSHUDWLRQ DQG ZRUNLQJ FRQGLWLRQV RI FUDQH UHTXLUH WKH JLUGHU WR VDWLVI\ VXFK FRQVWUDLQWV DV VWUHQJWK VWLIIQHVV DQG VWDELOL ORZLQJ PDLQ FRQVWUDLQ d \
[::+900PD[
PD[V >@3V
ZKHUH 0+PD[ LV WKH PD[LPXP KRUL]RQWDO EHQG PRPHQW FDXVHG E\ WKH KRUL]RQW
DO LQHUWLDO IRUFH DW WKH PLGGOH JLUGHU ZKHQ VXGGHQ VWDUW RU EUDNH 09PD[ LV WKH PD[LPXP YHUWLFDO EHQG PRPHQW FDXVHG E\ IL[LQJ DQG PRYLQJ IRUFHV DW WKH PLGGOH JLUGHU :[ DQG :\ DUH JLUGHU VHFWLRQ PR LQDO ERDUG ZKHQ WKH PRYLQJ IRUFHV DW WKH PLGGOH VSDQ
GXOXV DORQJ [ DQG \ GLUHFWLRQ UHVSHFWLYHO\
7KH VWUHQJWK RI DEGRP 9;W 67W ,64@>
PD[ PD[W W d
9HUWLFDO VWDWLF VWLIIQHVV FRQVWUDLQW
9[
(, I /4*[I
7KH UDWLR RI ERDUG KHLJKW D WKLFNQHVV
QG
排屑
装置P d G ZKHUH P LV GHWHUPLQHG DFFRUGLQJ DV FUDQH GHVLJQ PDQXDO WKDW LV WKH 9 237,0,=$7,21 5(68/76 $1' $1$/<6,67KH FRPPHUFLDO VRIWZDUH 3DWUDQ 1DVWUDQ > @ LV DSSOLHG WR WKH ER[ JLUGHU RSWLPL]DWLRQ IRU WZR W\SHV FUDQH RI W DQG W 7KH FDOFXODWLRQ UHVXOWV DUH VKRZQ LQ 7DEOH ,
7DEOH , &RPSDULVRQ RI WKH ILUVW RSWLPL]DWLRQ UHVXOWV IRU
ERDUG WKLFNQHVV KHLJKW DQG ZLGWK DUH JHQHUDOO\ WKH REMHFWLRQ RI RSWLPL]DWLRQ ZKLOH
OLWWOH FKDQJH LV PDGH LQ WKH SRVLWLRQ DQG QXPEHU RI VWUHQJWKHQ ULE LQ JLUGHU $OWKRXJK WDNLQJ QRW WRR PXFK ZHLJKW SURSRUWLRQ RI WKH IXOO ER[ JLUGHU LW LV QHFHVVDU\ WR RSWLPL]H WKH VWUHQJWKHQ ULE +HUH ZH HPSOR\ WKH 00$ DULWKPHWLF WR GHDO ZLWK WKH RSWLPL]DWLRQ E\ 3DWUDQ 1DVWUDQ 7KH FDOFXODWLRQ UHVXOWV DQG FRPSDULVRQV ZLWK WKH ILUVW RSWLPL]DWLRQ DUH VKRZQ LQ 7DEOH,,
7DEOH ,, &RPSDULVRQ RI WKH ILUVW DQG VHFRQG RSWLPL]DWLRQ
UHVXOWV IRU WKH ER[ JLUGHU
6SDQ W
晶粒度检测
W
,WHP ) ; NJ /LJKWHQHG SHUFHQWDJH ) ; NJ /LJKWHQHG SHUFHQWDJH )LUVW RSWLPL]DWLRQ 6HFRQG RSWLPL]DWLRQ
7KH VWUXFWXUHV RI ER[ JLUGHU EHIRUH DQG DIWHU
RSWLPL]DWLRQ IRU WKH W DQG W FUDQH DUH VKRZQ LQ )LJV DQG UHVSHFWLYHO\
K
VSHFLILF YDOXH LV YDU\LQJ ZLWK WKH GLIIHUHQW W\SH FUDQH
D 7KH VNHWFK RI ER[ JLUGHU EHIRUH RSWLPL]DWLRQ
E 7KH VNHWFK RI ER[ JLUGHU DIWHU VHFRQG
RSWLPL]DWLRQ
)LJXUH 7KH VNHWFK RI ER[ JLUGHU IRU W FUDQH
D 7KH VNHWFK RI ER[ JLUGHU EHIRUH RSWLPL]DWLRQ
E 7KH VNHWFK RI ER[ JLUGHU DIWHU VHFRQG RSWLPL]DWLRQ
)LJXUH 7KH VNHWFK RI ER[ JLUGHU IRU W FUDQH
9, &21&/86,216
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
ILW IRU WKH PDQXIDFWXULQJ HQWHUSULVH 0RUHRYHU ZLWK WKH IDYRUDEOH FRQYHUJHQFH DQG VWDELOLW\ WKH 0HWKRG RI 0RYLQJ $V\PSWRWHV LV YHU\ VXLWDEOH WR PDNH RSWLPL]DWLRQ GHVLJQ IRU RWKHU ODUJH VWUXFWXUHV
$&.12:/('*0(17
7KH DXWKRUV ZLVK WR DFNQRZOHGJH WKH VXSSRUW RI :HL +XD *URXS
5()(5(1&(6
> @ / ;X ³7KH PRGHUQ GHVLJQ PHWKRG RI FUDQH´ +RLVLQJ DQG &RQYH\LQJ 0DFKLQHU\ YRO SS
> @ ' 4LQ + <XDQ DQG 7 5HQ ³ $ SUHOLPLQDU\ RSWLPL]DWLRQ PHWKRG WR D FRPSOH[ ER[´ -RXUQDO RI =KHQJ]KRX 8QLYHUVLW\ RI 7HFKQRORJ\ YRO SS
> @ . 6YDQEHUJ ³7KH PHWKRG RI PRYLQJ DV\PSWRWHV D QHZ PHWKRG IRU VWUXFWXUDO RSWLPL]DWLRQ´ ,QWHUQDWLRQDO -RXUQDO IRU 1XPHULFDO 0HWKRGV LQ (QJLQHHULQJ YRO SS
> @ 03 %HQGVRH DQG 2 6LJPXQG ³7RSRORJ\ RSWLPL]DWLRQ WKHRU\ PHWKRGV DQG DSSOLFDWLRQV´ 6SULQJHU %HUOLQ
> @ % +DVVDQL DQG ( +LQWRQ ³$ UHYLHZ RI KRPRJHQL]DWLRQ DQG WRSRORJ\ RSWLPL]DWLRQ ,, DQDO\WLFDO DQG QXPHULFDO VROXWLRQ RI KRPRJHQL]DWLRQ HTXDWLRQV´ &RPSXWHUV 6WUXFWXUHV YRO SS
> @ % 0DWWHR ³2Q WKH VROXWLRQ RI WKH FKHFNHUERDUG SUREOHP LQ PL[HG )(0 WRSRORJ\ RSWLPL]DWLRQ´ &RPSXWHUV 6WUXFWXUHV YRO SS
> @ (/ &DUGRVR DQG -6 )RQVHFD ³&RPSOH[LW\ FRQWURO LQ WKH WRSRORJ\ RSWLPL]DWLRQ RI FRQWLQXXP VWUXFWXUHV´ -RXUQDO RI WKH %UD]LO 6RFLHW\ RI 0HFKDQLFDO 6FLHQFH DQG (QJLQHHULQJ SS
> @ = /XR / &KHQ < +XDQJ DQG < =KDQJ ³7RSRORJLFDO RSWLPL]DWLRQ GHVLJQ IRU FRQWLQXXP VWUXFWXUHV´ $GYDQFHV LQ 0HFKDQLFV YRO SS
> @ * 7LDQ 6 6XQ DQG < &KHQJ ³2SWLPL]DWLRQ GHVLJQ RI RYHUKHDG WUDYHOLQJ FUDQH¶V ER[ JLUGHU´ -RXUQDO RI 6KHQJ\DQJ 3RO\WHFKQLF 8QLYHUVLW\ YRO SS
> @ $ 0D & =KRX DQG ; :DQJ ³)LQLWH HOHPHQW DQDO\VLV SURIHVVLRQDO WXWRULDO IRU 3DWUDQ DQG 1DVWUDQ´ 7VLQJKXD 8QLYHUVLW\ 3UHVV %HLMLQJ