ITP Inspection and Test Plan检验检测计划

Pontoon Steel Structure Fabrication ITP浮码头钢结构制造检验检测计划Project Introduction 项目简介Project Name 项目名称：Supplier Name 供应商:Product Type 产品类型 :Client 客户：Project No. 项目编号:ITP Doc. No. ITP文件号：Issued date 日期：Revision No. 版本号:Quality Control Stages 质量控制阶段序号No.1.01.1检验/测试 批准项Inspection / Test Items参照文件/规范 Referencedoc/code验收标准Acceptance Criteria取样阶段或频率Sampling Stage/Frequency记录文件 RecorddocumentationsQuality Control Method 质量控制类型A-Approval 批准DA- Doc. Approval 文档批准DR- Doc. Review文档审阅DS-Doc. Submit 提交文档I- Inspection 检验H-On Hold 停止点T-Test 测试W- Witness 见证点Responsible Party on Quality Control质量控制责任方IPG航道建设WWC第三方3rd PartyIP- In Process inspection过程检验IPG-International ProjectGroup 国际项目部C-Client 客户Preparation before manufacturing 制造前准备Approval of workshop drawing设EBJ353-TD-MN-SPC 0001 Rev.0计深化认可Approval of 3rd party testinglaboratory (ITL)第三方检测实验室认可Approval of 3rd party inspectionauthority (ITA) 第三方检验委托认可Approval and qualification ofwelding procedure specification焊接程序规范认可及评定QC tools calibration质检工具校准Approval of welder qualification焊工资质认可BEJ353-TD-MN-SPC 0001 Rev.0 Section10.2BEJ353-TD-MN-SPC 0001 Rev.0 Section10.2AS1101Before fabrication starts 制作IFC 制造图纸前Before fabrication starts 制作Submit qualification 提交资质文件前Before fabrication starts制作前DSDR/A1.2CNAS accreditation CNAS认证DRDR/ADS1.3NDT Level II 无损检测2级Submit qualification 提交资质文件DRDR/ADS1.4EBJ353-TD-MN-SPC 0001 Rev.0AS 1554.1/AS 1554.6 (BS EN ISO-15614)Before fabrication starts 制作前WPQR,WPSDRDR/ADS1.51.61.71.8EBJ353-TD-MN-SPC 0001 Rev.0BEJ353-TD-MN-SPC 0001 Rev.0 Section10.2AS 2980/AS 1796/AS 2214AS 1554.1/AS 1554.6 (BS EN ISO-15614)Before fabrication starts 制Calibration certificates 计量证书作前Before fabrication starts制作前Welder certificate 焊工证DRDRDSDSDRDR/ADR/ADR/ADSDSApproval of welding consumablesTechnical specification, AS 1554焊接辅料认可技术规格Approval of manufacturing plan制作计划认可Technical specification, AS 1554技术规格，AS1554Before fabrication starts 制data sheet,Certificate and batch No.作前Before fabrication starts 制manufacturing plan作前1.9Approval of material inspectionTechnical specification, Scetion-2procedure 材料检技术规格验程序认可Approval of visual examinationprocedure 外观检查认可Approval of dimensional testprocedure 尺寸检测程序认可Technical specification, 技术规格AS4100 第二节Before fabrication starts 制material inspection procedure材料验收程序作前Before fabrication starts 制Visual examination procedure 外观检测程序作前Before fabrication starts 制Dimensional test procedure尺寸检查程序作前DSDR/A1.10 AS 4100DSDR/A1.11Technical specification, 技术规格AS 4100 Scetion-14DSDR/APage: 1 of 6

Quality Control Stages 质量控制阶段序号No.1.12检验/测试 批准项Inspection / Test ItemsApproval of Non-conformityprocedure不相符程序(NCR)认可Approval of Health and safetyplan 健康和安全计划认可Approval of steel materials钢材原材料认可Approval of Blasting abrasive 喷砂介质认可参照文件/规范 Referencedoc/codeTechnical specification,技术规格 ISO 9000验收标准Acceptance Criteria取样阶段或频率Sampling Stage/Frequency记录文件 RecorddocumentationsResponsible Party on Quality Control质量控制责任方IPG航道建设WWCDR/A第三方3rd PartyBefore fabrication starts 制Non-conformity procesure不相符程序Non-conformity report不相符报告作前Before fabrication starts 制作前Before fabrication starts 制作前Before painting starts涂装前Before painting starts 涂装前Health and safety plan 健康和安全计划Mill certificate and 3rd party testcertificate 提交钢厂证书及 第三方检验报告Test report of Type, size, chloridecontamination 类别，尺寸，氯化物污染Qualification of paint supplier,Certificate of Analysis, MSDS 油漆供应商资质，材料成份证书及MSDSDS1.13Technical specification, 技术规格OHSAS 18000DSDR/A1.14Technical specification,Design drawing技术规格，设计图纸AS3678/AS3679/ AS 4100,DSDR/A1.15Technical specification技术规格AS 1627.4DSDR/A1.16Approval of paint material 油Technical specification技术规格漆材料认可Approval of Galvanizer 镀Technical specification技术规格锌厂家认可Approval of Vent holes proposalfor galvanization 流锌孔Technical specification技术规格设计认可Approval of engineer change工程ISO 9001变更批示Approval of splice in beam andcolumn 梁柱拼接认可特殊工艺认可材料代用认可Production trial 产品试验Technical specification, Internationalpaint data sheet 技术规格文件， 国际油漆数据说明书Technical specification技术规格Technical specification技术规格Technical specification技术规格AS 2312DSDR/A1.17ISO 9002 accreditation, AS 4680Before galvanizing starts 镀Qualification of Galvanizer 热浸镀厂家锌前资质证书Before galvanizing starts 镀Submit proposal for approval 提交镀锌孔设计认可锌前During fabricationRFIApproval through design process or RFI设计过程认可或RFIRFIRFIDSDR/A1.18DSDR/A1.191.201.211.222.0DSDSDSDSDR/ADR/ADR/ADR/AAS1554AS4100AS4100 Section2.2Before fabrication starts制作前2.1Paint trial 油漆涂装试验AS 2312, AS 1627, AS 3894, AS 1580 (ISO4624 / 16276-1)Before painting starts涂装开始前Trial report 试件检验报告IP/DRDR/ADS2.23.03.1Stud welding trial 栓钉焊接试验AS1554.2 Section3.3Material receipt inspection 材料验收及复检Incoming steel materialinspection 来料检验Incoming fastener inspection 紧固件验收Being bent 90°，no fracture occurs in theBefore welding startsweld 焊缝处做90度弯曲试验，以没有 裂焊接开始前纹为接受Macro inspection 宏观检查IP/DRDR/ADSMill certificate, visual inspection 钢厂材AS 1163, AS/NZS 1594, AS/NZS 3678, AS/NZSBefore fabrication starts料证书，外观检查3679制作开始前quality certificate, visual inspection钢厂材料证书，外观检查AS 1111, AS 1112, AS/NZS 1252, AS/NZS4291,AS/NZS 1559Mill certificate, 钢厂材料证书Material Acceptance Inspectionprocedure 材料验收检验程序DSDR3.2Before fabrication starts 制Quality certificate, 钢厂作开始前材料证书DSDRPage: 2 of 6

Quality Control Stages 质量控制阶段序号No.3.3检验/测试 批准项Inspection / Test ItemsWelding consumable inspection焊接耗材检验Paint inspection 油漆验收参照文件/规范 Referencedoc/code验收标准Acceptance Criteria取样阶段或频率Sampling Stage/FrequencyEach batch 每批Each batch per delivery每一交付批次记录文件 RecorddocumentationsQuality certificate 质量证书Mill certificate出厂材料证明书Incoming inspection record进货检验记录Test report 检测证书Responsible Party on Quality Control 质量控制责任方IPG航道建设WWCDR第三方3rd PartyTechnical sepcification BOMquality certificate 技术规格文件／BOM/AS 1553, ISO 17632 (AS 2203)质量证书BEJ353-TD-MN-SPC 0001 Rev.0 Section15Technical specification技术规格AS3894Drawing and technical requirement图纸和技术要求DS3.43.5DSDSDROutsource 外协Steel material testing 钢材检测Prior to acceptance 验收前Before fabrication starts制作开始前DRDR/ADS3.6Technical specification - section ofMechanic test, chemical anaylsis test 力AS 1391, AS/NZS 1050学性能试验，化学成分分析AS 1111, AS 1112, AS/NZS 1252, AS/NZS4291,AS/NZS 1559H3.7Sampling test on Bolts, nuts andwashers 螺栓，螺母和垫片取样Technical specification技术规格试验Lamination check on material ≥30mm 厚度30MM以上 钢材的叠层Technical specification技术规格检测Before fabrication starts制作开始前Submit manufacturer certificate and3rd party test certificate 提交厂家证书及第三方检验报告MT and UT inspection report检测报告HDR/ADS3.8AS 1171, AS 1710Before fabrication starts制作开始前HDR/ADSPage: 3 of 6

4.04.1Material cropping下料Cropping 下料Croppping map drawing 下料图纸Technical specification of - Dimension andmark 尺寸和标记Marks transferring(steel grade/internalcontrol No.)and member's code 标记转移（材质级别，内控号）及构件编码100%Cropping map 下料图Material Traceability Record 材料追溯记录DS4.25.0Traceability 追溯性AS4100 section 14.2.2100%DSDRDRWelding inspection & testing 焊接检验和试验5.1Welding 焊接WPS Welding Parameters comply with WPS 焊During welding 焊接过程中接参数与WPS相符weld size and profile comply with AS 1554焊缝尺寸和外形符合AS1554the temperature of heated areas shall notexceed 650℃ 热矫正区域温度小于650摄氏度100%checking photo 图片记录Weld inspection record and weld map焊接检验记录和焊缝图Heat rectification Inspection record 检验记录VT report 外观检测记录IIDR5.2Post-weld inspection 焊AS 1554.1, AS 3978后检验Heat rectification supervising 热矫正监督AS4100 Section14.3.15.3100%IVT: AS 3978MT: AS 17715.4NDT on finished welds完工焊缝无损检测UT: AS 2207CNAL accredited VT, MT & UT reportCNAL认证的VT，MT&UT报告100%Fillet welds: Pontoon箱体: 50%, other components 其他构件: 50%Butt welds: Pontoon箱体: 50% of butt weld, otherNDT reports 无损检测报告components 其他构件: 50% fillet weld of stainless steel:50% 不锈钢角焊缝HDRDSPT: AS 2062Quality Control Stages 质量控制阶段序号No.6.06.16.2检验/测试 批准项Inspection / Test Items参照文件/规范 Referencedoc/code验收标准Acceptance Criteria取样阶段或频率Sampling Stage/Frequency记录文件 RecorddocumentationsResponsible Party on Quality Control 质量控制责任方IPG航道建设WWC第三方3rd PartyTrial assembly/ Pneumatic pressure test/SS protection预拼装/气压试验/不锈钢保护Dimensional check尺寸检验AS 4100IFC drawings IFC图纸Apply the 3.5kpa test air pressure;maintain the test for four hours100%Each compartment 每个舱Assembly dimensional record组装尺寸记录Air pressure testing report气压检测报告HHDR/ADRPneumatic pressure test 气BEJ353-TD-MN-SPC 0001 Section 10.4.9压试验6.3SS surface treatment 不AS/NZS 1554.6 section6.2.3,EN 10088.2锈钢表面处理1. Heat tint and oxides are removed;去除回火颜和氧化层 2. Treatedwith nitric acid（10％） to restore thechromium oxide;用10％硝酸复原氧化铬；Each application before painting 涂3. Residues shall be washed clean using freshFinal inspection record装前每次应用clean water 使用蒸馏水清洗处理液t the clean surface after rub somelight oil 在干净表面擦拭非工业油后加保护层IDR/A7.07.1Logistics物流Internal transfer 内部转运Before loading 装运前loading plan; lifting plan装运计划，吊装计划CPPage: 4 of 6

8.08.1Blasting/Galvanizing/Painting喷砂/镀锌/涂装Surface preparation inspection 表AS 1627.1面处理检验Blasting 喷砂AS 1627.1, AS 1627.4, AS 3894.5Visula inspection,No grease, minimum 2mmEach application before painting 涂radius at sharp edges 外观检验，无油污，Final inspection record装前每次应用锐边倒角半径最低2mmISO 8501, Sa 2.5Each application before painting 涂Blasting Inspection record , 喷装前每次应用砂检验记录，Each application before painting 涂Blasting Inspection record , 喷装前每次应用 ( 1 per 100m2)砂检验记录，Each application before painting 涂Painting Report 涂装报告装前每次应用 ( 2 per 100m2)H8.28.3HHDRDRTSurface quality - Surface salt 表面Technical Specification, AS 3894-6技术规Surface salts 表面氯盐含量:ISO 8502-6质量-表面氯盐含量范，AS3894-6Bresle Method, ≤40mg/m2Surface quality - roughness 表面质量-粗糙度Technical Specification, AS 3894.5技术规范，AS3894.5Roughness measurement (replica tapemethod) 粗糙度测量（复制胶带法）:AS 3894.5 Method 方法A System系统 A:75~100µm，System系统 B: 40~75µmI/T8.4HDRI/T8.5Temperature /Humidity SurveyTechnical specification of Paint温湿度检查specification 涂装规格1- humidity of the surrounding air is lessthan 85%。湿度低于85％。 2- theextremes of surface metal temperatureBefore Painting 涂装前exceed 10°C and are lower than 40°C 钢材表面极端温度范围10-40摄氏度之间Painting Report 涂装报告HDRI/T8.68.7Painting inspection 涂AS 2312, AS 3894装检验Holiday test 漏点测试AS 3894.1 High voltage continuitytesting 高压连续测试Paint specification 涂装检验100%100%Painting Report 涂装报告Holiday test report 漏点检测报告Hot dip galvanizing certificate ofquality 热镀锌质量证书:HHDRDRDSDS8.8Galvanizing inspection 镀AS/NZS 4680锌检验Coating thickness 85μm, no appearancedefect 涂层厚度85μm，无外观缺陷100%HDRDSQuality Control Stages 质量控制阶段序号No.9.09.19.29.310.010.1检验/测试 批准项Inspection / Test ItemsFinal inspection 终检NCR 不合格品报告Final inspection 终检ISO 9001BEJ353-TD-MN-SPC 0001 Section 10 & 15100%Final inspection map and dimensional checkEach delivery 每次交付终检图和尺寸检验Each delivery 每次交付NCR 不合格品评审报告Final inspection report终检报告Final inspection report终检报告参照文件/规范 Referencedoc/code验收标准Acceptance Criteria取样阶段或频率Sampling Stage/Frequency记录文件 RecorddocumentationsResponsible Party on Quality Control 质量控制责任方IPG航道建设WWCDRDRDR/A第三方3rd PartyHHDSRelease of fabricated componentsBEJ353-TD-MN-SPC 0001 Section 10 & 15AS4100制造构件放行Packaging and transportation包装和运输Packaging of Fabricatedcomponents 制造构件包装Items packed correctly for transport, packingEach delivery 每次BEJ353-TD-MN-SPC 0001 Section 10 & 15list correct运输货物正确,包装，装箱单正交付确IMO/ILO/UN ECE Guidelines for Packingof Cargo Transport UnitsSafe and efficient国际海事组织/国际劳工组织/欧盟经济安全，有效率委员会对货物运输设备的包装指引AS1353.1-1997Certificate of sling & tag attached to a sling吊带证书和吊带上的标签Packing list装箱单CP10.2Container packing装柜Before loading 装运前Container Packing Plan装柜计划DT10.3Sling吊带Break bulk loading and stowagesurvey 大件货装船和积载检验Before loading 装运前Each ship loading/unloading每次装船/卸货Certificate of sling吊带证书Surveyor's report 检验报告DR10.4DRI&DSPage: 5 of 6

10.5Deliver to Australia customer交付澳洲客户 Integrity checking完整性检查At arrival port目的港Vertified by IPG and WWCsuperintendent 由IPG和WWC主管确认II&HIPrepared By(编制):Signature(签名):Date(日期):Checked By(审核):Signature(签名):Date(日期):Approved By(批准):Signature(签名):Date(日期):Page: 6 of 6