Installation and User
Manual
Solar Module Sun Wave 30
(310223)
Solar Module Sun Wave 50
(310224)
Solar Module Sun Wave 30, Solar Module Sun Wave 50
Table of Contents
PRODUCT DESCRIPTION ......................................................................................................... 3
Features: ............................................................................................................................... 3
Technical Details: ................................................................................................................. 3
Packaging: ............................................................................................................................ 3
SAFETY ...................................................................................................................................... 4
DIMENSIONS ............................................................................................................................ 4
3 STEPS Mechanical Mounting Procedure ............................................................................ 5
ELECTRICAL INSTALLATION ................................................................................................... 5
Electrical Configuration ...................................................................................................... 5
Cables and Wiring ............................................................................................................... 6
MAINTENANCE PANEL ........................................................................................................... 7
Cleaning ................................................................................................................................ 7
MAINTENANCE BATTERY ...................................................................................................... 7
Charge Controller ................................................................................................................ 8
MAINTENANCE SYSTEM ......................................................................................................... 8
SAMPLE FOR SOLAR HOME SYSTEM .................................................................................... 8
Thank you for choosing Phaesun as your photovoltaic system provider. This
manual contains important information pertaining to the mechanical
installation and maintenance of our module Sun Wave, and contains safety
information that you must read carefully and be familiar with before handling
and installing. Phaesun does not assume responsibility and expressly disclaims
liability for losses, damages, or expenses arising out of, or in any way connected
with this Installation and User Manual.
Installation and User Manual PSV1.4 Page2/9
Solar Module Sun Wave 30, Solar Module Sun Wave 50
PRODUCT DESCRIPTION
The Phaesun Module Kit Sun Wave is the ideal product to empower
households and small shops. The 30W or 50W solar panel brings enough
energy for illumination, running a fan, mobile phone charging, radio and
TV. It makes you independent of gasoline and kerosene (also from the
grid). The sun empowers you for free - every day
Features:
- The Module Sun Wave is very easy to mount; you need just a hammer
to nail it down like a corrugated roofing sheet.
- "Do It Yourself" for installation no expert is necessary YOU can do it. The
Installation guide will show you step by step how to install it.
- Theft proof: The solar panel is integrated in the roof, nobody can
remove the nails without a tool.
- Easy to transport: weight and size is designed for transportation by ,
bike, public, car or walking.
This solar panel is designed for charging 12V lead acid batteries in
combination with a charge controller.
Recommended Battery:
Solar Module Sun Wave 30: 20-40 Ah
Solar Module Sun Wave 50: 30-60 Ah
Technical Details:
Module Sun Wave:
-30Wpeak 900 x 420 x 30mm 3,2kg 36 Mono Cells
-50Wpeak 1300 x 520 x 30mm 5,2kg 36 Mono Cells
Packaging:
The solar panel is in a carton of:
Solar Module Sun Wave 30: 100x430x40mm Weight: 5,2kg
Solar Module Sun Wave 50: 1400x530x40mm Weight: 7,2kg
Installation and User Manual PSV1.4 Page3/9
Solar Module Sun Wave 30, Solar Module Sun Wave 50
SAFETY
For your safety, do not attempt to work on a rooftop until
safety precautions have been identified and taken, including
without limitation fall protection measures, ladders or
stairways, and personal protective equipment (PPE). For your
safety, do not install or handle PV modules under adverse conditions,
including without limitation strong or gusty winds, and wet or frosted roof
surfaces.
PV modules can produce current and voltage when exposed to
light of any intensity. Electrical current increases with higher
light intensity. DC voltage of 30 Volts or higher is potentially
lethal. The Module Sun Wave are designed for 12V/24V Systems. Never
connect them to more than two in serial (24V system).
DIMENSIONS
The product is designed to fit perfect on a corrugated roof. A length of
more than one meter (50W Panel) makes sure that you find a wooden
truss below the existing roof for nailing. A width of only 520 mm (420 mm)
ensures that it is easy to carry by one person. If the power of 50W is not
enough for your house extend the system by adding further panels.
Module Sun Wave 30 (30W) Module Sun Wave 50 (50W)
Installation and User Manual PSV1.4 Page4/9
Solar Module Sun Wave 30, Solar Module Sun Wave 50
3 STEPS Mechanical Mounting Procedure
1) Find a good place on the roof: The most important criteria is that it is a
free of shadow and sunny area, no shadow in morning, evening or any
season. It should be a place where you can inspect the panel easy if it is
dirty or covered by something. At least it should be a place where you can
mount it easy and you have enough space to add further panels.
2) Put Cable trough the overlapping
area into the house: Lift the ridge
sheet or an roofing sheet above the
mounting place and push the cable
into the inner side of the roof. Make
sure that the cable touches no sharp
edges. Create a pull relief to ensure
that the cable is relaxed after final
mounting.
3) Nail panel on the outside crests:
Before nailing check if the roofing
area used for the panel is even. The
panel should not be bended. Please
be careful that no existing nail or
other deformed parts of the roof
makes pressure on the backside of
the solar panel.
Now the panel is ready to be connected to the charge controller.
ELECTRICAL INSTALLATION
Electrical Configuration
This type of panel is called a 36 Cell Solar panel because that’s the number
of solar cells which are soldered together inside. This type of panel is used
for charging 12V batteries. Be careful!! The output voltage of the panel is
between 18V and 21V!! Never run loads direct with the panel. The load
will be damaged by the high voltage. The higher Voltage is necessary to
feed the current into the Battery.
Installation and User Manual PSV1.4 Page5/9
Solar Module Sun Wave 30, Solar Module Sun Wave 50
PV modules can produce current and voltage when exposed to
light of any intensity. Electrical current increases with higher light
intensity. DC voltage of 30 Volts or higher is potentially lethal. The
Module Sun Wave are designed for 12V/24V Systems. Never
connect them to more than two in serial (24Vsystem).
Cables and Wiring
The Module Sun Wave is provided with a 1m twin cable of 2,5mm2
diameter. The red side of the cable is the positive (+) terminal and the
black side the negative (-) terminal. For
connecting the panel with the charge controller
an extension is necessary. Recommended is a
cable with the same cross section of 2,5mm2 like
the cable on the panel, with a maximum length of
10m). For longer distances use a cable with more
than 2,5mm2. To connect the extension with the
cable of the panel we strongly recommend using
a terminal strip to ensure a good electrical
contact (never twist it together only).
Cables should be fixed to the roofing structure in such a way that
mechanical damage of the cable and/or the module is avoided. Do not
apply stress to the cables. For fixing, use appropriate means, such as cable
ties and the included wire nails.
The maximum number of PV modules that can be connected in parallel
must be calculated in accordance with applicable regulations in such a way
that the specified maximum system current of the PV module and all other
electrical DC components will not be exceeded. For example: This 50W
panel has a max. current of 3A. If you use a 10A charge controller you can
run max. 3 panels in parallel, see picture below.
To supply current for a 24V System is also possible. The panels have to be
connected in pairs (12V+12V serial connection)
Installation and User Manual PSV1.4 Page6/9
Solar Module Sun Wave 30, Solar Module Sun Wave 50
MAINTENANCE PANEL
General Phaesun recommends that PV systems be periodically inspected by
user, or other qualified person. The purpose of the PV system inspection is
to ensure that all system components are functioning properly. At a
minimum, this inspection should confirm the following: – All cables and
connector attachments are undamaged and properly secured – No sharp
objects are in contact with the PV module surfaces – PV modules are not
shaded by unwanted obstacles and/or foreign material – Mounting
components are tightly secured with no corrosion defects should be
addressed immediately.
Cleaning
Over time, dirt and dust can accumulate on the glass surface of the
module, reducing its power output. Phaesun recommends periodic
cleaning of PV modules to ensure maximum power output, especially in
regions with low precipitation. In order to reduce the potential for
electrical and thermal shock. Phaesun recommends cleaning PV modules
during early morning or late afternoon hours when solar radiation is low
and the modules are cooler, especially in regions with hotter temperatures.
Never attempt to clean a PV module with broken glass or other signs of
exposed wiring, as this presents a shock hazard. Clean the glass surface of
the PV modules with a soft brush using soft, clean water with a
recommended pressure less than 690kPa, which is typical of most
municipal water systems. Water with high mineral content may leave
deposits on the glass surface and is not recommended. Module Sun Wave
may contain a hydrophobic anti-reflective coating on the glass surface to
enhance power output and reduce dirt and dust build-up. In order to avoid
module damage, do not clean PV modules with a power washer or
pressure washer. Do not use steam or corrosive chemicals to facilitate the
cleaning of modules. Do not use aggressive tools or abrasive materials that
could scratch or damage the glass surface. Failure to comply with these
requirements may adversely affect the PV module performance.
MAINTENANCE BATTERY
There are two popular construction types: flooded batteries (wet) and
VRLA batteries (Valve Regulated Lead Acid). In the flooded types, the
electrolyte is a solution of sulphuric acid and water that can spill out if the
battery is tipped over. In VRLA batteries, the electrolyte is suspended in a
gel or a fiberglass-mat (AGM technology), allowing these batteries to be
mounted in a variety of positions.
AGM and Gel batteries are maintenance free.
Installation and User Manual PSV1.4 Page7/9
Solar Module Sun Wave 30, Solar Module Sun Wave 50
Flooded batteries need distilled water. More importantly, watering must
be done at the right time and in the right amount or the battery’s
performance and longevity suffers.
There should be enough water to cover the plates.
Depending on the local climate, charging methods, application, etc., we
recommend that batteries be checked once months until you get a feel for
how often your batteries are need watering.
Charge Controller
Please read the manual of the charge controller properly.
However, below is list of helpful items:
- Deep discharges will result in a shorter battery life
- Do not leave batteries deeply discharged for any length of time.
Charge it next day.
- Batteries should be charged after each period of use
Be carefully if you run loads directly on the battery poles (not on the
output of the charge controller)- you can discharge the battery
completely!!
MAINTENANCE SYSTEM
As with any mechanical or electrical appliance, PV systems require routine,
periodic maintenance. System components may also need repair or
replacement from time to time.
An efficient and long-lasting system will depend on a periodic check of
system components and completion of any preventive maintenance as
necessary. Talk with your system installer about routine and periodic
maintenance. In the event of a system malfunction, effective
troubleshooting and repair is necessary.
You may be able to carry out many routine inspections and maintenance
tasks yourself. If, however, you are not the do-it-yourself type, or if there is
a major problem with your system, you will need to locate a professional
to do the work.
SAMPLE FOR SOLAR HOME SYSTEM
In the following picture a sample of a solar home system is illustrated. Solar
panels feed via a charge controller current into one or more batteries. The
illumination and small 12V loads are connected to the charge controller
output.
Installation and User Manual PSV1.4 Page8/9
Solar Module Sun Wave 30, Solar Module Sun Wave 50
The controller will stop the loads when the
battery is to low. AC loads with 110V or
230V need a DC-AC converter to run on a
battery. Be carefully such loads consume
mostly a lot of power! Most of the DC-AC
converter have a over discharge protection
which stops if battery voltage is below 11V
(50% discharge).
Installation and User Manual PSV1.4 Page9/9
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